Abstract
The paper focuses on presentation of innovative paint shop concept for automotive industry, based on Industry 4.0 idea. Work begins with introduction of Virtual Engineering and Virtual Commissioning methods. Using virtual environments to test and verify new solutions allows to check them efficiency before implementing these ideas in the real plant. The main goal of the research is to improve paint shop efficiency and productivity. The simulation station, used for the purpose of research, is presented from hardware and software point of view. For the considered case study new selected heuristics, based on modification of existing ones, are proposed. The obtained results are compared and presented in the paper.
Keywords
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Damrath, F., Strahilov, A., Bär, T., Vielhaber, M.: Establishing energy efficiency as criterion for virtual commissioning of automated assembly systems. In: Proceeding of Conference on Assembly Technologies and Systems, pp. 137–142 (2014). https://doi.org/10.1016/j.procir.2014.10.082
Kiefer, J., Olinger, L., Bergert, M.: Virtuelle Inbetriebnahme – Standardisierte Verhaltensmodellierung mechatronischer Betriebsmittel im automobilen Karosserierohbau. atp – Automatisierungstechnische Praxis 51(7), 40–46 (2009). https://doi.org/10.17560/atp.v51i07.92
Fratczak, M. et al.: Virtual commissioning for the control of the continuous industrial processes – case study. In: Proceedings of the 20th International Conference on Methods and Models in Automation and Robotics, Międzyzdroje, pp. 1032–1037 (2015). https://doi.org/10.1109/mmar.2015.7284021
Strahilov, A., Ovtcharova, J., Bär, T.: Development of the physics-based assembly system model for the mechatronic validation of automated assembly systems. In: Proceedings of the Winter Simulation Conference, pp. 1–11, Berlin (2012). https://doi.org/10.1109/wsc.2012.6465049
Süß, S., Strahilov, A., Diedrich, C.: Behaviour simulation for virtual commissioning using co-simulation. In: Proceedings of the 2015 IEEE 20th Conference on Emerging Technologies and Factory Automation, Luxembourg, pp. 1–8 (2015). https://doi.org/10.1109/etfa.2015.7301427
Oppelt, M., Barth, M., Urbas, L.: The Role of Simulation within the Life-Cycle of a Process Plant. Technical report (2015). https://doi.org/10.13140/2.1.2620.7523
Hoffmann, P., Schumann, R., Maksoud, T.M.A., Premier, G.C.: Virtual commissioning of manufacturing systems a review and new approaches for simplification. In: Proceedings of the 24th European Conference on Modelling and Simulation, Kuala Lumpur, pp. 175–181 (2010). https://doi.org/10.7148/2010-0175-0181
Lee, C.G., Park, S.C.: Survey on the virtual commissioning of manufacturing systems. J. Comput. Des. Eng. 1(3), 213–222 (2014). https://doi.org/10.7315/JCDE.2014.021
Koo, L.J., Park, C.M., Lee, C.H., Park, S.C., Wang, G.N.: Simulation framework for the verification of PLC programs in automobile industries. Int. J. Prod. Res. 49(16), 4925–4943 (2011). https://doi.org/10.1080/00207543.2010.492404
Parello, B.D., Kabat, W.C.: Job-shop scheduling using automated reasoning: a case study of the car sequencing problem. J. Autom. Reason. 2(1), 1–42 (1986)
Alszer, S., Krystek, J.: Contemporary aspects of car sequencing problems in a paint shop. Mechanik 7, 527–529 (2017). https://doi.org/10.17814/mechanik.2017.7.67
Alszer, S., Krystek, J.: Car sequencing problem – confrontation with real automotive industry. In: CLC 2017 - Carpathian Logistics Congress - Congress Proceedings, Liptovsky Jan, pp. 240–245 (2017)
Alszer, S., Krystek, J.: The algorithm of buffers handling in car sequencing problem presented on an actual production line. In: 24th International Conference on Production Research (ICPR2017), Poznań, pp. 277–282 (2017)
Acknowledgements
This work has been supported by Polish Ministry of Science and Higher Education under internal grants: BK-204/RAu1/2017, BKM-508/RAu1/2017 and 10/DW/201701/01 for Institute of Automatic Control, Silesian University of Technology, Gliwice, Poland.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Krystek, J., Alszer, S., Bysko, S. (2019). Virtual Commissioning as the Main Core of Industry 4.0 – Case Study in the Automotive Paint Shop. In: Burduk, A., Chlebus, E., Nowakowski, T., Tubis, A. (eds) Intelligent Systems in Production Engineering and Maintenance. ISPEM 2018. Advances in Intelligent Systems and Computing, vol 835. Springer, Cham. https://doi.org/10.1007/978-3-319-97490-3_36
Download citation
DOI: https://doi.org/10.1007/978-3-319-97490-3_36
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-97489-7
Online ISBN: 978-3-319-97490-3
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)