Skip to main content

Analytical and Experimental Studies on Wear Behaviour of Cast and Heat Treated AlSi12CuMgNi and AlZn6MgCu Matrix Composites Reinforced with Ceramic Particles, Under Sliding Conditions

  • Conference paper
  • First Online:

Part of the book series: Lecture Notes in Networks and Systems ((LNNS,volume 48))

Abstract

The working conditions of the composite materials used to produce machine parts lead to different forms of wear. The fact that, for example, for a kinematic coupling with sliding motion is often used a material with higher hardness (cast iron, steel) in combination with a material with a lower hardness (a composite material) there is the possibility of wear through abrasion and local plastic deformations. The paper proposes an analytical model for the determination of wear, depending on the angle of inclination of the roughness of the hard surface. The experimental wear investigations were made on cast iron disc (300 HB hardness) at room temperature using a “pin on disc” machine, at \( 3. 5\cdot 1 0^{ - 1} \;{\text{MPa}} \) and \( 7.5 \times 10^{ - 1} \;{\text{MPa}} \) contact pressure and 3.8 m/s sliding speed. The composite consisted from cast and heat treated AlSi12CuMgNi and AlZn6MgCu matrix reinforced with Al2O3 and Graphite combined in different proportion, in the 0–5 volume percent range. The experimental results of the wear for the different materials are analyzed and compared to the analytical ones. The comparison of the experimental and the theoretical results confirms the veracity of the model and corresponds with many of the experimental results obtained in the specialized works.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Anderson, A.E.: Friction and wear of automotives brakes. In: ASM Handbook: Powder Metallurgy, vol. 7, pp. 569–577.ASM International, Materials Park (1984)

    Google Scholar 

  2. Chan, D., Stachowiak, G.W.: Review of automotive brake friction materials. Proc. Inst. Mech. Eng. Part D: J. Automob. Eng. 218, 953–966 (2004)

    Article  Google Scholar 

  3. Popescu, I.N., Ghiţǎ, C., Bratu V., Palacios Navarro, G.: Tribological behaviour and statistical experimental design of sintered iron-copper based composites. Appl. Surf. Sci. 285(Part A), 72–85 (2013)

    Article  Google Scholar 

  4. Furlan, K.P., da Costa Gonçalves, P., Consoni, D.R., et al.: Metallurgical aspects of self-lubricating composites containing graphite and MoS2. J. Mater. Eng. Perform. 26(3), 1135–1145 (2017)

    Article  Google Scholar 

  5. Petre, I.C., Popescu, I.N.: The phenomenological analysis of the nature of the friction, from theoretical and experimental point of view of Al-Al2O3-graphite composite/cast iron “pin on disc” sliding system. Int. J. Mechatron. Appl. Mech. (2), 40–47 (2017)

    Google Scholar 

  6. Popescu, I.N., Vidu, R., Bratu, V., Olei, A.B., Ungureanu, D.N., Anghelina, F.V.: Effects of silicon carbide proportion and artificial aging parameters on microstructure and hardness of Al-Cu/SiCp composites. Solid State Phenom. 216, 122–127 (2015)

    Article  Google Scholar 

  7. Yang, L.J.: The transient and steady wear coefficients of A6061 aluminium alloy reinforced with alumina particles. Compos. Sci. Technol. 63(3–4), 575–583 (2003)

    Article  Google Scholar 

  8. Popescu, I.N., Zamfir, S., Bojin, D., et al.: Physical and quantitative microstructural analysis of sintered Al-Cu/SiCp composites. Mater. Sci. Forum 672, 251–254 (2011)

    Article  Google Scholar 

  9. Popescu, I.N., Bratu, V., Filip, V., Catangiu, A., Ungureanu, D.N., Anghelina, F.V.: Tribological and mechanical behavior of cast Al particulate composites and hybrid Al matrix composites. Sci. Bull. Valahia Univ. Mater. Mech. 4, 109–116 (2009)

    Google Scholar 

  10. Kaushik, NCh., Rao, R.N.: Influence of applied load on abrasive wear depth of hybrid Gr/SiC/Al–Mg–Si composites in a two-body condition. J. Tribol. 139(6), 061601 (2017)

    Article  Google Scholar 

  11. Sima, G., Mangra, M., Gîngu, O., Criveanu, M.C., Olei, B.A.: Influence of the reinforcing elements on the wear behavior of Al/(SiC+graphite) composites elaborated by spark plasma sintering technology. Mater. Sci. Forum 672, 241–244 (2011)

    Article  Google Scholar 

  12. Popescu, I.N., Zamfir, S., Anghelina, F.V., Rusanescu, C.O.: Fabrication through P/M of ecological aluminum based composite materials. Part 1-Characterization and densification of mixture powders. In: Proceedings of the 2nd International Conference on MEQAPS Constantza, pp. 200–205 (2010)

    Google Scholar 

  13. Tandon, K.N., Feng, Z.C.: Wear behaviour of SiC part reinforced Al composites against steel balls under dry and lubricated condition. Tribol. Lett. 6, 113–122 (1999)

    Article  Google Scholar 

  14. Petre, I., Stoian, E.V., Enescu, M.C.: Determining the heat regime in the working of a coupling with sliding motion. Sci. Bull. Valahia Univ. Mater. Mech. 14(11), 33–38 (2016)

    Google Scholar 

  15. Rusănescu, C.O., Rusănescu, M., Anghelina, F.V.: Variation of mechanical properties with temperature for an ecomaterial. Optoelectron. Adv. Mater. – Rapid Commun. 7(11–12), 947–951 (2013)

    Google Scholar 

  16. Tudor, A.: Frecarea şi uzarea materialelor, pp. 158–179. Editura Bren, Bucuresti (2002)

    Google Scholar 

  17. Tudor, A., Vlase, M.: Uzarea materialelor, pp. 232–246, Editura Bren, Bucureşti (2010)

    Google Scholar 

  18. Coronado, J.J.: Effect of abrasive size on wear. In: Marcin, A. (ed.) Abrasion Resistance of Materials, pp. 167–184. InTech, Janeza Trdine (2012)

    Google Scholar 

  19. Ghita, C., Pop, N., Popescu, I.N.: Existence result of an effective stress for an isotropic visco-plastic composite. Comput. Mater. Sci. 64, 52–56 (2012)

    Article  Google Scholar 

  20. Olei, B.A., Ştefan, I., Popescu, N.: The influence of the sintering temperature on the wear testing for some steels samples obtained by powder metallurgy. Solid State Phenom. 216, 216–221 (2014)

    Article  Google Scholar 

  21. Petre, I., Popa, C., Dumitru, D., Manescu, C.: Analytical model of calculus for influence the translation guide wear over the machining accuracy on the machine tool. Fiability & Durability/Fiabilitate si Durabilitate 2(6), 17–22 (2010)

    Google Scholar 

  22. Petre, I., Poinescu, A.A., Catangiu, A., Mihai, S.: Studies regarding the reaction method to wear braking mechanism. Sci. Bull. Valahia Univ. Mater. Mech. 15, 37–42 (2017)

    Google Scholar 

  23. Bratu, V., Popescu, I.N., Stoian, E.V., Ungureanu, D.N., Rusănescu, C.O., Toma, L.G., Voicu, A.C.: Casting and homogenization of AlCu3.3Mg1.5Mn Al alloys for aircraft industry. Adv. Mater. Res. 1128, 44–50 (2015)

    Article  Google Scholar 

  24. Popescu, I.N., Zamfir, S., Anghelina, V.F., Rusănescu, C.O.: Processing by P/M route and characterization of new ecological Aluminum Matrix Composites (AMC). Int. J. Mech. 4(3), 43–52 (2010)

    Google Scholar 

  25. Rusănescu, C.O., Rusănescu, M., Ioedănescu, T., Anghelina, F.V.: Mathematical relation ships between alloying elements and technological deformability indexes. J. Optoelectron. Adv. Mater. 15(7–8), 718–723 (2013)

    Google Scholar 

  26. Khruschov, M.M.: Resistence of Metals to Wear by Abrasion as Related to Hardness. Institution of Mechanical Engineers, London (1957)

    Google Scholar 

  27. Khruschov, M.M.: Principles of abrasive wear. Wear 28, 69–88 (1974)

    Article  Google Scholar 

  28. Kopalinsky, E.M., Oxley, P.L.: Explaining the mechanics of metallic sliding friction and wear in terms of slipline field models of asperity deformation. Wear 190(2), 145–154 (1995)

    Article  Google Scholar 

  29. Huq, M.Z., Celis, J.-P.: Expressing wear rate in sliding contacts based on dissipated energy. Wear 252, 375–383 (2002)

    Article  Google Scholar 

  30. Kato, K.: Classification of wear mechanisms/models. J. Eng. Tribol. 216(6), 349–355 (2002)

    Article  Google Scholar 

  31. Hutchings, I., Shipway, P.: Tribology: Friction and Wear of Engineering Materials, pp. 174–217. Elsevier, New York (2017)

    Chapter  Google Scholar 

  32. Zmitrowicz, A.: Wear patterns and laws of wear. J. Theor. Appl. Mech. 44, 219–253 (2006)

    Google Scholar 

  33. Popescu, I.N., Bratu, V., Ionescu, M., Chivu, M., Enescu, M.C., Poinescu, A.A.: Preparation and characterization of cast aluminium/graphite composites and hybrid aluminium composites. Sci. Bull. Valahia Univ. 4, 104–108 (2009)

    Google Scholar 

  34. Krishnan, B.P., Raman, N., Narayanaswamy, K., et.al.: Performance of an Al-Si graphite particle composite piston in a diesel engineering. Wear 60, 205–215 (1980)

    Article  Google Scholar 

  35. Popescu, I.N., Enescu, M.C., Bratu, V., Zamfir, R.I., Stoian, E.V.: Development, microstructure and corrosion resistance of Al-Mg-(Si) binary and ternary system samples in 5.3% NaCl solution for applications with environmental impact. In: Advanced Materials Research, vol. 1114, pp. 239–244. Trans Tech Publications, Switzerland (2015)

    Article  Google Scholar 

  36. Prasad, S.V., Asthana, R.: Aluminum metal matrix composites for automotive applications: tribological considerations. Tribol. Lett. 17(3), 445–453 (2004)

    Article  Google Scholar 

  37. Enescu, M.C., Popescu, I.N., Zamfır, R., Molagıc, A., Bratu, V.: Influence of heat treatment on microstructure and corrosion behavior of 7xxx Al alloys. In: Proceedings of the 2nd International Conference on MEQAPS, pp. 212–216 (2010)

    Google Scholar 

  38. Ibrahim, I.A., Mohamed, F.A., Lavernia, E.J.: Particulate reinforced metal matrix composites, a review. J. Mater. Sci. 26(5), 1137–1156 (1991)

    Article  Google Scholar 

  39. Challen, J.M., Oxley, P.L.B.: An explanation of different regimes of friction and wear using asperity deformation models. Wear 53, 229–243 (1979)

    Article  Google Scholar 

  40. Hiroshi, M.: Surface deformation and formation of original element of wear particles in sliding friction. Wear 215(1–2), 10–17 (1998)

    Google Scholar 

  41. Xie, Z., Williams, J.A.: The prediction of friction and wear when a soft surface slides against a harder rough surface. Wear 196, 21–34 (1996)

    Article  Google Scholar 

  42. Black, A.J., Kopalinsky, E.M., Oxley, P.L.B.: An investigation of the interaction of model asperities of similar hardness. Wear 153, 245–261 (1992)

    Article  Google Scholar 

  43. Koji, K., Koshi, A.: Wear mechanisms (Chapter 7). In: New Direction in Tribology, London (1997). http://home.ufam.edu.br/berti/nanomateriais/8403_PDF_CH07.pdf

  44. Torrance, A.A.: The influence of surface deformation on mechanical wear. Wear 200, 45–54 (1996)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ivona Camelia Petre .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer International Publishing AG, part of Springer Nature

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Popescu, I.N., Petre, I.C., Despa, V. (2019). Analytical and Experimental Studies on Wear Behaviour of Cast and Heat Treated AlSi12CuMgNi and AlZn6MgCu Matrix Composites Reinforced with Ceramic Particles, Under Sliding Conditions. In: Gheorghe, G. (eds) Proceedings of the International Conference of Mechatronics and Cyber-MixMechatronics – 2018. ICOMECYME 2018. Lecture Notes in Networks and Systems, vol 48. Springer, Cham. https://doi.org/10.1007/978-3-319-96358-7_8

Download citation

Publish with us

Policies and ethics