Abstract
The working conditions of the composite materials used to produce machine parts lead to different forms of wear. The fact that, for example, for a kinematic coupling with sliding motion is often used a material with higher hardness (cast iron, steel) in combination with a material with a lower hardness (a composite material) there is the possibility of wear through abrasion and local plastic deformations. The paper proposes an analytical model for the determination of wear, depending on the angle of inclination of the roughness of the hard surface. The experimental wear investigations were made on cast iron disc (300 HB hardness) at room temperature using a “pin on disc” machine, at \( 3. 5\cdot 1 0^{ - 1} \;{\text{MPa}} \) and \( 7.5 \times 10^{ - 1} \;{\text{MPa}} \) contact pressure and 3.8 m/s sliding speed. The composite consisted from cast and heat treated AlSi12CuMgNi and AlZn6MgCu matrix reinforced with Al2O3 and Graphite combined in different proportion, in the 0–5 volume percent range. The experimental results of the wear for the different materials are analyzed and compared to the analytical ones. The comparison of the experimental and the theoretical results confirms the veracity of the model and corresponds with many of the experimental results obtained in the specialized works.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Anderson, A.E.: Friction and wear of automotives brakes. In: ASM Handbook: Powder Metallurgy, vol. 7, pp. 569–577.ASM International, Materials Park (1984)
Chan, D., Stachowiak, G.W.: Review of automotive brake friction materials. Proc. Inst. Mech. Eng. Part D: J. Automob. Eng. 218, 953–966 (2004)
Popescu, I.N., Ghiţǎ, C., Bratu V., Palacios Navarro, G.: Tribological behaviour and statistical experimental design of sintered iron-copper based composites. Appl. Surf. Sci. 285(Part A), 72–85 (2013)
Furlan, K.P., da Costa Gonçalves, P., Consoni, D.R., et al.: Metallurgical aspects of self-lubricating composites containing graphite and MoS2. J. Mater. Eng. Perform. 26(3), 1135–1145 (2017)
Petre, I.C., Popescu, I.N.: The phenomenological analysis of the nature of the friction, from theoretical and experimental point of view of Al-Al2O3-graphite composite/cast iron “pin on disc” sliding system. Int. J. Mechatron. Appl. Mech. (2), 40–47 (2017)
Popescu, I.N., Vidu, R., Bratu, V., Olei, A.B., Ungureanu, D.N., Anghelina, F.V.: Effects of silicon carbide proportion and artificial aging parameters on microstructure and hardness of Al-Cu/SiCp composites. Solid State Phenom. 216, 122–127 (2015)
Yang, L.J.: The transient and steady wear coefficients of A6061 aluminium alloy reinforced with alumina particles. Compos. Sci. Technol. 63(3–4), 575–583 (2003)
Popescu, I.N., Zamfir, S., Bojin, D., et al.: Physical and quantitative microstructural analysis of sintered Al-Cu/SiCp composites. Mater. Sci. Forum 672, 251–254 (2011)
Popescu, I.N., Bratu, V., Filip, V., Catangiu, A., Ungureanu, D.N., Anghelina, F.V.: Tribological and mechanical behavior of cast Al particulate composites and hybrid Al matrix composites. Sci. Bull. Valahia Univ. Mater. Mech. 4, 109–116 (2009)
Kaushik, NCh., Rao, R.N.: Influence of applied load on abrasive wear depth of hybrid Gr/SiC/Al–Mg–Si composites in a two-body condition. J. Tribol. 139(6), 061601 (2017)
Sima, G., Mangra, M., Gîngu, O., Criveanu, M.C., Olei, B.A.: Influence of the reinforcing elements on the wear behavior of Al/(SiC+graphite) composites elaborated by spark plasma sintering technology. Mater. Sci. Forum 672, 241–244 (2011)
Popescu, I.N., Zamfir, S., Anghelina, F.V., Rusanescu, C.O.: Fabrication through P/M of ecological aluminum based composite materials. Part 1-Characterization and densification of mixture powders. In: Proceedings of the 2nd International Conference on MEQAPS Constantza, pp. 200–205 (2010)
Tandon, K.N., Feng, Z.C.: Wear behaviour of SiC part reinforced Al composites against steel balls under dry and lubricated condition. Tribol. Lett. 6, 113–122 (1999)
Petre, I., Stoian, E.V., Enescu, M.C.: Determining the heat regime in the working of a coupling with sliding motion. Sci. Bull. Valahia Univ. Mater. Mech. 14(11), 33–38 (2016)
Rusănescu, C.O., Rusănescu, M., Anghelina, F.V.: Variation of mechanical properties with temperature for an ecomaterial. Optoelectron. Adv. Mater. – Rapid Commun. 7(11–12), 947–951 (2013)
Tudor, A.: Frecarea şi uzarea materialelor, pp. 158–179. Editura Bren, Bucuresti (2002)
Tudor, A., Vlase, M.: Uzarea materialelor, pp. 232–246, Editura Bren, Bucureşti (2010)
Coronado, J.J.: Effect of abrasive size on wear. In: Marcin, A. (ed.) Abrasion Resistance of Materials, pp. 167–184. InTech, Janeza Trdine (2012)
Ghita, C., Pop, N., Popescu, I.N.: Existence result of an effective stress for an isotropic visco-plastic composite. Comput. Mater. Sci. 64, 52–56 (2012)
Olei, B.A., Ştefan, I., Popescu, N.: The influence of the sintering temperature on the wear testing for some steels samples obtained by powder metallurgy. Solid State Phenom. 216, 216–221 (2014)
Petre, I., Popa, C., Dumitru, D., Manescu, C.: Analytical model of calculus for influence the translation guide wear over the machining accuracy on the machine tool. Fiability & Durability/Fiabilitate si Durabilitate 2(6), 17–22 (2010)
Petre, I., Poinescu, A.A., Catangiu, A., Mihai, S.: Studies regarding the reaction method to wear braking mechanism. Sci. Bull. Valahia Univ. Mater. Mech. 15, 37–42 (2017)
Bratu, V., Popescu, I.N., Stoian, E.V., Ungureanu, D.N., Rusănescu, C.O., Toma, L.G., Voicu, A.C.: Casting and homogenization of AlCu3.3Mg1.5Mn Al alloys for aircraft industry. Adv. Mater. Res. 1128, 44–50 (2015)
Popescu, I.N., Zamfir, S., Anghelina, V.F., Rusănescu, C.O.: Processing by P/M route and characterization of new ecological Aluminum Matrix Composites (AMC). Int. J. Mech. 4(3), 43–52 (2010)
Rusănescu, C.O., Rusănescu, M., Ioedănescu, T., Anghelina, F.V.: Mathematical relation ships between alloying elements and technological deformability indexes. J. Optoelectron. Adv. Mater. 15(7–8), 718–723 (2013)
Khruschov, M.M.: Resistence of Metals to Wear by Abrasion as Related to Hardness. Institution of Mechanical Engineers, London (1957)
Khruschov, M.M.: Principles of abrasive wear. Wear 28, 69–88 (1974)
Kopalinsky, E.M., Oxley, P.L.: Explaining the mechanics of metallic sliding friction and wear in terms of slipline field models of asperity deformation. Wear 190(2), 145–154 (1995)
Huq, M.Z., Celis, J.-P.: Expressing wear rate in sliding contacts based on dissipated energy. Wear 252, 375–383 (2002)
Kato, K.: Classification of wear mechanisms/models. J. Eng. Tribol. 216(6), 349–355 (2002)
Hutchings, I., Shipway, P.: Tribology: Friction and Wear of Engineering Materials, pp. 174–217. Elsevier, New York (2017)
Zmitrowicz, A.: Wear patterns and laws of wear. J. Theor. Appl. Mech. 44, 219–253 (2006)
Popescu, I.N., Bratu, V., Ionescu, M., Chivu, M., Enescu, M.C., Poinescu, A.A.: Preparation and characterization of cast aluminium/graphite composites and hybrid aluminium composites. Sci. Bull. Valahia Univ. 4, 104–108 (2009)
Krishnan, B.P., Raman, N., Narayanaswamy, K., et.al.: Performance of an Al-Si graphite particle composite piston in a diesel engineering. Wear 60, 205–215 (1980)
Popescu, I.N., Enescu, M.C., Bratu, V., Zamfir, R.I., Stoian, E.V.: Development, microstructure and corrosion resistance of Al-Mg-(Si) binary and ternary system samples in 5.3% NaCl solution for applications with environmental impact. In: Advanced Materials Research, vol. 1114, pp. 239–244. Trans Tech Publications, Switzerland (2015)
Prasad, S.V., Asthana, R.: Aluminum metal matrix composites for automotive applications: tribological considerations. Tribol. Lett. 17(3), 445–453 (2004)
Enescu, M.C., Popescu, I.N., Zamfır, R., Molagıc, A., Bratu, V.: Influence of heat treatment on microstructure and corrosion behavior of 7xxx Al alloys. In: Proceedings of the 2nd International Conference on MEQAPS, pp. 212–216 (2010)
Ibrahim, I.A., Mohamed, F.A., Lavernia, E.J.: Particulate reinforced metal matrix composites, a review. J. Mater. Sci. 26(5), 1137–1156 (1991)
Challen, J.M., Oxley, P.L.B.: An explanation of different regimes of friction and wear using asperity deformation models. Wear 53, 229–243 (1979)
Hiroshi, M.: Surface deformation and formation of original element of wear particles in sliding friction. Wear 215(1–2), 10–17 (1998)
Xie, Z., Williams, J.A.: The prediction of friction and wear when a soft surface slides against a harder rough surface. Wear 196, 21–34 (1996)
Black, A.J., Kopalinsky, E.M., Oxley, P.L.B.: An investigation of the interaction of model asperities of similar hardness. Wear 153, 245–261 (1992)
Koji, K., Koshi, A.: Wear mechanisms (Chapter 7). In: New Direction in Tribology, London (1997). http://home.ufam.edu.br/berti/nanomateriais/8403_PDF_CH07.pdf
Torrance, A.A.: The influence of surface deformation on mechanical wear. Wear 200, 45–54 (1996)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer International Publishing AG, part of Springer Nature
About this paper
Cite this paper
Popescu, I.N., Petre, I.C., Despa, V. (2019). Analytical and Experimental Studies on Wear Behaviour of Cast and Heat Treated AlSi12CuMgNi and AlZn6MgCu Matrix Composites Reinforced with Ceramic Particles, Under Sliding Conditions. In: Gheorghe, G. (eds) Proceedings of the International Conference of Mechatronics and Cyber-MixMechatronics – 2018. ICOMECYME 2018. Lecture Notes in Networks and Systems, vol 48. Springer, Cham. https://doi.org/10.1007/978-3-319-96358-7_8
Download citation
DOI: https://doi.org/10.1007/978-3-319-96358-7_8
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-96357-0
Online ISBN: 978-3-319-96358-7
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)