Skip to main content

Finite Element Modeling of Shot Peening Process

  • Conference paper
  • First Online:
Advances in Acoustics and Vibration II (ICAV 2018)

Part of the book series: Applied Condition Monitoring ((ACM,volume 13))

Included in the following conference series:

Abstract

Shot Peening is common industrial cold-working process. It is widely used in several industrial fields particularly in automotive, aerospace and marine industries. This treatment is applied to enhance the fatigue performance of metallic components by: (i) retarding the crack growth due to the induced compressive residual stresses fields and (ii) inhibiting the crack initiation through the surface work-hardening. However, this process needs to be carefully controlled in order to avoid over-peening cases. The aim of the current study is to develop a dynamic and multi-impact shot peening process’s model using the finite elements method. It is leading to predict the initial shot peening surface properties, which are classified, into three categories: (i) the outer layers compressive residual stresses, (ii) the induced plastic deformations and (iii) the superficial damage. To validate the proposed model, the obtained numerical results were compared with experimental ones analyzed by X-ray diffraction (XRD) for three materials the aeronautical-based Nickel super-alloy material Waspaloy and the AISI 316L stainless. The predictions are in good correlation and physically consistent with the experimental investigations. This proposed finite elements model is very interesting for engineering to predict the fatigue behavior of mechanical shot-peened components and to optimize the operating parameters of this process.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Mylonas, G.I., Labeas, G.: Numerical modelling of shot peening process and corresponding products residual stress, surface roughness and cold work prediction. Surf. Coat. Technol. 258, 4480–4494 (2011)

    Article  Google Scholar 

  • O’Hara, P.: Developments in the shot peening process. Mater. Des. 5(4), 161–166 (1984)

    Article  Google Scholar 

  • Fathallah, R., Laamouri, A., Sidhom, H.: High cycle fatigue behavior prediction of shot-peened parts. Int. J. Fatigue 26, 1053–1067 (2004)

    Article  Google Scholar 

  • Wang, S., Li, Y., Yao, M., Wang, R.: Compressive residual stress introduced by shot peening. J. Mater. Process. Technol. 73, 64–73 (1998)

    Article  Google Scholar 

  • Li, J.K., Zhang, R., Yao, M.: Experimental study on the compressive residual stress field introduced by shot-peening. In: Third International Conference on Residual Stresses (ICRS3), London, pp. 750–757 (1991)

    Google Scholar 

  • Ochi, Y., Masaki, K., Matsumura, T., Sekino, T.: Effect of shot peening treatment on high cycle fatigue ductile cast iron. Int. J. Fatigue 23, 441–448 (2001)

    Article  Google Scholar 

  • Tekili, S.: Enhancement of fatigue strength of SAE 9245 steel by shot peening. Mater. Lett. 57, 604–608 (2002)

    Article  Google Scholar 

  • Al-Obaid, Y.F.: Three dimensional dynamic finite element analysis for shot peening. Mech. Comput. Struct. 3, 681–689 (1990)

    Article  Google Scholar 

  • Meguid, S.A., Shagal, G., Stranar, J.C.: Finite element modelling of shot peening residual stresses. J. Mater. Process. Technol. 92–93, 401–404 (1999)

    Article  Google Scholar 

  • Meguid, S.A., Shagal, G., Stranart, J.C.: 3D FE analysis of peening of strain-rate sensitive materials using multiple impingement model. Int. J. Impact Eng. 27, 119–134 (2002)

    Article  Google Scholar 

  • Frija, M., Hassine, T., Fathallah, R., Bouraoui, C., Dogui, A.: FEM modelling of shot peening process: Prediction of the compressive residual stresses, the plastic deformations and the surface integrity. Mater. Sci. Eng. 426, 173–180 (2006)

    Article  Google Scholar 

  • SAE J441: Cut Wire Shot. Society of Automotive Engineers, Warrendale (2001)

    Google Scholar 

  • Chaboche, J.-L.: Sur l’utilisation des variables d’état interne pour la description de la viscoplasticitĂ© cyclique avec endommagement. In: Problèmes Non LinĂ©aires de MĂ©canique, Symposium Franco-Polonais de RhĂ©ologie et MĂ©canique, pp. 137–159 (1977)

    Google Scholar 

  • Laamouri, A., Sidhom, H., Braham, C.: Evaluation of residual stress relaxation and its effect on fatigue strength of AISI 316L stainless steel ground surfaces: experimental and numerical approaches. Int. J. Fatigue 48, 109–121 (2013)

    Article  Google Scholar 

  • Pedro, S., RodrĂ­guez, C., Peñuelas, I., GarcĂ­a, T.E., Belzunce, F.J.: Influence of the target material constitutive model on the numerical simulation of a shot peening process. Surf. Coat. Technol. 258, 822–831 (2014)

    Article  Google Scholar 

  • Abdul-Latif, A.: Constitutive equations for cyclic plasticity of Waspaloy. Int. J. Plast. 12, 967–985 (1996)

    Article  Google Scholar 

  • Ahmed, A.A., Mhaede, M., Basha, M., Wollmann, M., Wagner, L.: The effect of shot peening parameters and hydroxyapatite coating on surface properties and corrosion behavior of medical grade AISI 316L stainless steel. Surf. Coat. Technol. 280, 347–358 (2015)

    Article  Google Scholar 

  • Fathallah, R.: ModĂ©lisation du ProcĂ©dĂ© de Grenaillage: Incidence des Billes et Taux de Recouvrement. Ph.D. thesis ENSAM Paris (1994)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Raoudha Seddik .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Seddik, R., Atig, A., Ben Sghaier, R., Fathallah, R. (2019). Finite Element Modeling of Shot Peening Process. In: Fakhfakh, T., Karra, C., Bouaziz, S., Chaari, F., Haddar, M. (eds) Advances in Acoustics and Vibration II. ICAV 2018. Applied Condition Monitoring, vol 13. Springer, Cham. https://doi.org/10.1007/978-3-319-94616-0_27

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-94616-0_27

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-94615-3

  • Online ISBN: 978-3-319-94616-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics