Skip to main content

Microstructure and Chemical Analysis of Friction Stir Spot Welding Between Aluminium and Copper (Case Study)

  • Chapter
  • First Online:
Current Trends in Friction Stir Welding (FSW) and Friction Stir Spot Welding (FSSW)

Part of the book series: Structural Integrity ((STIN,volume 6))

  • 916 Accesses

Abstract

The Friction stir spot welding technique was used to produce lap spot welds of AA1060 and C11000. Various process parameters and tool geometries were used to fabricate the welds. The microstructures of the produced spot welds produced were examined by using optical microscopy (OM) and scanning electron microscopy (SEM). The chemical analysis of the cross sections of the welds was investigated by using energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). A good Al/Cu material mixing was observed in most of the fabricated spot welds. The presence of copper rings on both sides of the keyhole with different lengths was observed in all the spot welds. The mapping using energy dispersive spectroscopy of a region of the keyhole/copper rings and the stir zone showed the presence of copper particles in the aluminium matrix. However. Very few aluminium particles were found in the copper rings. Intermetallic compounds were found in some of the spot welds.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Mubiayi MP, Akinlabi ET (2016) Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000. Trans Nonferr Metals Soc China 26(7):1852–1862

    Article  Google Scholar 

  2. Heideman R, Johnson C, Kou S (2010) Metallurgical analysis of Al/Cu friction stir spot welding. Sci Technol Weld Join 15(7):597–604

    Article  Google Scholar 

  3. Sharma N, Khan ZA, Siddiquee AN (2017) Friction stir welding of aluminum to copper—an overview. Trans Nonferr Metals Soc China 27(10):2113–2136

    Article  Google Scholar 

  4. Shiraly M, Shamanian M, Toroghinejad MR, Jazani MA, Sadreddini S (2017) The influence of tool geometry on the mechanical behaviour of FSSWed Al/Cu ARBed composite. Trans Indian Inst Met 70(8):2205–2211

    Article  Google Scholar 

  5. Garg A, Bhattacharya A (2017) Strength and failure analysis of similar and dissimilar friction stir spot welds: influence of different tools and pin geometries. Mater Des

    Google Scholar 

  6. Siddharth S, Senthilkumar T (2017) Optimizing process parameters for increasing corrosion resistance of friction stir spot welded dissimilar Al-5086/C10100 joints. Trans Indian Inst Met 1–14

    Google Scholar 

  7. Siddharth S, Senthilkumar T, Chandrasekar M (2017) Development of processing windows for friction stir spot welding of aluminium Al5052/copper C27200 dissimilar materials. Trans Nonferr Metals Soc China 27(6):1273–1284

    Article  Google Scholar 

  8. Siddharth S, Senthilkumar T (2017) Study of tool penetration behavior in dissimilar Al5083/C10100 friction stir spot welds. Procedia Eng 173(2017):1439–1446

    Article  Google Scholar 

  9. Sun H, Zhou Q, Zhu J, Peng Y (2017) Analysis on the fracture of Al-Cu dissimilar materials friction stir welding lap joint. J Mater Eng Perform 1–8

    Google Scholar 

  10. Sun H, Zhu J, Guo S, Peng Y, Zhou Q, Huang J, Chen Y (2017) Analysis on Al-Cu dissimilar materials friction stir welding butt joint based on J integral model. In: Intelligent computing, networked control, and their engineering applications. Springer, Singapore, pp 695–704

    Google Scholar 

  11. Abbass MK, Hussein SK, Kudair AA (2015) Optimization of friction stir spot welding parameters of dissimilar welded joints of aluminum alloy (AA2024-T3) with pure copper sheets. Int J Eng Sci Res Technol 4(12):514–526

    Google Scholar 

  12. Manickam S, Balasubramanian V (2015) Maximizing strength of friction stir spot welded bimetallic joints of AA6061 aluminum alloy and copper alloy by response surface methodology

    Google Scholar 

  13. Shiraly M, Shamanian M, Toroghinejad MR, Ahmadi Jazani M (2014) Effect of tool rotation rate on microstructure and mechanical behavior of friction stir spot-welded Al/Cu composite. J Mater Eng Perform 23(2):413–420

    Article  Google Scholar 

  14. Özdemir U, Sayer S, Yeni Ç, Bornova-Izmir T (2012) Effect of pin penetration depth on the mechanical properties of friction stir spot welded aluminum and copper. Mater Test IN Join Technol 54(4):233–239

    Article  Google Scholar 

  15. Badarinarayan H (2009) Fundamentals of friction stir spot welding. PhD thesis, Missouri University of Science And Technology, United State

    Google Scholar 

  16. Metallographic preparation of copper and copper alloys. Struers Application notes. www.struers.com. Accessed Aug 2013

  17. Metallographic preparation of aluminium and aluminium alloys. In: Struers application notes. www.struers.com. Accessed Aug 2013

  18. ASTM Standard E3-11 (2011) Standard guide for preparation of metallographic specimens. In: ASTM international, West Conshohocken, PA. https://doi.org/10.1520/e0003-11, www.astm.org

  19. Badarinarayan H, Yang Q, Zhu S (2009) Effect of tool geometry on static strength of friction stir spot-welded aluminum alloy. Int J Mach Tools Manuf 49(2):142–148

    Article  Google Scholar 

  20. Murr LE (2010) A review of FSW research on dissimilar metal and alloy systems. J Mater Eng Perform 19(8):1071–1089

    Article  Google Scholar 

  21. Akinlabi ET (2010) Characterisation of dissimilar friction stir welds between 5754 aluminium alloy and C11000 copper. D-Tech thesis, Nelson Mandela Metropolitan University, South Africa

    Google Scholar 

  22. Abdollah-Zadeh A, Saeid T, Sazgari B (2008) Microstructural and mechanical properties of friction stir welded aluminum/copper lap joints. J Alloy Compd 460:535–538

    Article  Google Scholar 

  23. Galvao I, Oliveira JC, Loureiro A, Rodrigues DM (2011) Formation and distribution of brittle structures in friction stir welding of aluminium and copper: influence of process parameters. Sci Technol Weld Join 16(8):681–689

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mukuna Patrick Mubiayi .

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer International Publishing AG, part of Springer Nature

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Mubiayi, M.P., Akinlabi, E.T., Makhatha, M.E. (2019). Microstructure and Chemical Analysis of Friction Stir Spot Welding Between Aluminium and Copper (Case Study). In: Current Trends in Friction Stir Welding (FSW) and Friction Stir Spot Welding (FSSW). Structural Integrity, vol 6. Springer, Cham. https://doi.org/10.1007/978-3-319-92750-3_4

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-92750-3_4

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-92749-7

  • Online ISBN: 978-3-319-92750-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics