Abstract
Additive manufacturing (AM) is the process of building 3D objects by layer-upon-layer. AM became a promising technique in various applications as automotive, aerospace and biomedical applications. The AM provides a flexible and versatile technique to produce complex shapes in short time using vast materials in a cost-effective way. So, AM has been successfully utilized to produce complex shaped biomedical implants using a wide range of biomaterials. Metallic Glasses (MG) proved to be an excellent material for biomedical implant applications because of their superior tribological and corrosion properties. However, the microstructure is characterized as a composite of different phases with vastly different mechanical properties such as ductility, strength, resistance to wear, creep and fatigue. A major challenge to utilize AM to fabricate large objects made of MG is the difficulty to preserve the amorphous structure in larger sizes. To get the superior properties benefit of MG in fabricating large objects, the coating of MG on a metallic substrate using laser cladding technique is proposed in this research work. Laser cladding (LC) is considered an outstanding technique to produce MG coating on metallic alloys substrate. This chapter discusses the various effects of LC parameters on the microstructure, phases formation, mechanical and tribo-corrosion properties of the MG coatings. Also, cytotoxicity and biocompatibility of MG are discussed.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Jensen, W. (2018), Production of hip implant by using additive manufacturing Available at: https://www.eos.info/press/case_study/additive_manufactured_hip_implant [Accessed 8 Jun. 2018].
M. Z. Ibrahim, A. A. D. Sarhan, F. Yusuf, and M. Hamdi, “Biomedical materials and techniques to improve the tribological, mechanical and biomedical properties of orthopedic implants – A review article,” J. Alloys Compd., vol. 714, pp. 636–667, 2017.
W. KLEMENT, R. H. WILLENS, and P. DUWEZ, “Non-crystalline Structure in Solidified Gold–Silicon Alloys,” Nature, vol. 187, no. 4740, pp. 869–870, Sep. 1960.
N. Espallargas, R. E. Aune, C. Torres, N. Papageorgiou, and A. I. Muñoz, “Bulk metallic glasses (BMG) for biomedical applications—A tribocorrosion investigation of Zr55Cu30Ni5Al10 in simulated body fluid,” Wear, vol. 301, no. 1, pp. 271–279, 2013.
Y. Waseda and K. T. Aust, “Corrosion behaviour of metallic glasses,” J. Mater. Sci., vol. 16, no. 9, pp. 2337–2359, Sep. 1981.
A. L. Greer, T. Egami, T. Iwashita, and W. Dmowski, “Mechanical Properties of Metallic Glasses,” Metals (Basel)., vol. 3, no. 1, pp. 77–113, 2013.
S. Wang, “Corrosion Resistance and Electrocatalytic Properties of Metallic Glasses,” in Metallic Glasses - Formation and Properties, InTech, 2016.
J. F. Löffler, “Bulk metallic glasses,” Intermetallics, vol. 11, no. 6, pp. 529–540, Jun. 2003.
A. Peker, W. L. Johnson, and M. Keck, “A highly processable metallic glass: Zr41.2Ti13.8Cu12.5Ni10.0Be22.5,” Cit. Appl. Phys. Lett. Appl. Phys. Lett, vol. 63, no. 65, pp. 2342–2136, 1993.
Y.-L. Gao, J. Shen, J.-F. Sun, G. Wang, D.-W. Xing, H.-Z. Xian, and B.-D. Zhou, “Crystallization behavior of ZrAlNiCu bulk metallic glass with wide supercooled liquid region,” 2003.
J. Eckert, “Application of amorphous alloys: potential and challenges to overcome.”
J. Qiao, H. Jia, and P. K. Liaw, “Metallic glass matrix composites,” Mater. Sci. Eng. R Reports, vol. 100, pp. 1–69, 2016.
H. F. Li and Y. F. Zheng, “Recent advances in bulk metallic glasses for biomedical applications.,” Acta Biomater., vol. 36, pp. 1–20, May 2016.
Q. Chen and G. A. Thouas, “Metallic implant biomaterials,” Mater. Sci. Eng. R Reports, vol. 87, pp. 1–57, 2015.
J. C. Huang, J. P. Chu, and J. S. C. Jang, “Recent progress in metallic glasses in Taiwan,” Intermetallics, vol. 17, no. 12, pp. 973–987, Dec. 2009.
D. F. Williams, “On the mechanisms of biocompatibility,” Biomaterials, vol. 29, no. 20, pp. 2941–2953, Jul. 2008.
X. Lan, H. Wu, Y. Liu, W. Zhang, R. Li, S. Chen, X. Zai, and T. Hu, “Microstructures and tribological properties of laser cladded Ti-based metallic glass composite coatings,” Mater. Charact., vol. 120, pp. 82–89, 2016.
Y. B. Wang, H. F. Li, Y. F. Zheng, and M. Li, “Corrosion performances in simulated body fluids and cytotoxicity evaluation of Fe-based bulk metallic glasses,” Mater. Sci. Eng. C, vol. 32, no. 3, pp. 599–606, 2012.
J. Schroers, G. Kumar, T. M. Hodges, S. Chan, and T. R. Kyriakides, “Bulk metallic glasses for biomedical applications,” JOM, vol. 61, no. 9, pp. 21–29, Sep. 2009.
J. A. Horton and D. E. Parsell, “Biomedical Potential of a Zirconium-Based Bulk Metallic Glass.”
L. Huang, D. Qiao, B. A. Green, P. K. Liaw, J. Wang, S. Pang, and T. Zhang, “Bio-corrosion study on zirconium-based bulk-metallic glasses,” Intermetallics, vol. 17, no. 4, pp. 195–199, 2009.
Y. Sun, Y. Huang, H. Fan, Y. Wang, Z. Ning, F. Liu, D. Feng, X. Jin, J. Shen, J. Sun, and J. J. J. Chen, “In vitro and in vivo biocompatibility of an Ag-bearing Zr-based bulk metallic glass for potential medical use,” J. Non. Cryst. Solids, vol. 419, pp. 82–91, 2015.
R. C. Budhani, T. C. Goel, and K. L. Chopra, “Melt-spinning technique for preparation of metallic glasses,” Bull. Mater. Sci., vol. 4, no. 5, pp. 549–561, Dec. 1982.
T. Gheiratmand and H. R. M. Hosseini, “Finemet nanocrystalline soft magnetic alloy: Investigation of glass forming ability, crystallization mechanism, production techniques, magnetic softness and the effect of replacing the main constituents by other elements,” J. Magn. Magn. Mater., vol. 408, pp. 177–192, Jun. 2016.
Xue Liang, Jiuhua Chen, Maria Teresa Mora, Jose Fernandez Urdaneta, Qiaoshi Zeng, (2017) Effect of Precipitation on the Hardness of Ternary Metallic Glass. Advances in Materials Physics and Chemistry 07 (06):255–262
X. Wang and Xin, “Surface Crystallization in Mg-Based Bulk Metallic Glass during Copper Mold Casting,” Adv. Mater. Sci. Eng., vol. 2014, pp. 1–4, May 2014.
T. Zhang, X. Zhang, W. Zhang, F. Jia, A. Inoue, H. Hao, and Y. Ma, “Study on continuous casting of bulk metallic glass,” Mater. Lett., vol. 65, no. 14, pp. 2257–2260, Jul. 2011.
C. K. Chua, C. H. Wong, W. Y. Yeong, C. K. Chua, C. H. Wong, and W. Y. Yeong, “Chapter One – Introduction to 3D Printing or Additive Manufacturing,” in Standards, Quality Control, and Measurement Sciences in 3D Printing and Additive Manufacturing, 2017, pp. 1–29.
B. Dutta, F. H. Froes, B. Dutta, and F. H. Froes, “Chapter 3 – Additive Manufacturing Technology,” in Additive Manufacturing of Titanium Alloys, 2016, pp. 25–40.
K. V. Wong and A. Hernandez, “A Review of Additive Manufacturing,” ISRN Mech. Eng., vol. 2012, pp. 1–10, Aug. 2012.
I. Yadroitsev, A. Gusarov, I. Yadroitsava, and I. Smurov, “Single track formation in selective laser melting of metal powders,” J. Mater. Process. Technol., vol. 210, no. 12, pp. 1624–1631, Sep. 2010.
W. E. Frazier, “Metal Additive Manufacturing: A Review,” J. Mater. Eng. Perform., vol. 23, no. 6, pp. 1917–1928, Jun. 2014.
R. Udroiu, “Powder Bed Additive Manufacturing Systems and its Applications,” Acad. J. Manuf. Eng., vol. 10, no. 4, pp. 122–129, 2012.
C. Leyens and E. Beyer, “Innovations in laser cladding and direct laser metal deposition,” in Laser Surface Engineering, Elsevier, 2015, pp. 181–192.
R. Liu, Z. Wang, T. Sparks, F. Liou, and J. Newkirk, “13 – Aerospace applications of laser additive manufacturing,” in Laser Additive Manufacturing, 2017, pp. 351–371.
M. Wai Yip, S. Barnes, and A. Aly Diaa Mohmmed Sarhan, “Deposition of a Silicon Carbide Reinforced Metal Matrix Composite (P25) Layer Using CO 2 Laser,” J. Manuf. Sci. Eng., vol. 137, no. 3, p. 31010, 2015.
F. Arias-González, J. del Val, R. Comesaña, J. Penide, F. Lusquiños, F. Quintero, A. Riveiro, M. Boutinguiza, and J. Pou, “Fiber laser cladding of nickel-based alloy on cast iron,” Appl. Surf. Sci., vol. 374, pp. 197–205, Jun. 2016.
M. Xu, J. Li, J. Jiang, and B. Li, “Influence of Powders and Process Parameters on Bonding Shear Strength and Micro Hardness in Laser Cladding Remanufacturing,” Procedia CIRP, vol. 29, pp. 804–809, 2015.
T. Degen, M. Sadki, E. Bron, U. König, and G. Nénert, “The HighScore suite.” Powder Diffraction, p. pp S13-S18, 2014.
S. Guo and C. Su, “Micro/nano ductile-phases reinforced Fe-based bulk metallic glass matrix composite with large plasticity,” Mater. Sci. Eng. A, vol. 707, pp. 44–50, Nov. 2017.
M. F. De Carvalho, U. Federal, D. S. Carlos, R. Washington, L. Km, S. P. São, and C. Sp, “LASER CLADDING OF Fe-BASED BULK METALLIC GLASSES,” vol. 19, no. April 2017, 2015.
R. Li, Z. Li, Y. Zhu, and K. Qi, “Structure and corrosion resistance properties of Ni–Fe–B–Si–Nb amorphous composite coatings fabricated by laser processing,” J. Alloys Compd., vol. 580, pp. 327–331, Dec. 2013.
Acknowledgements
The authors would like acknowledge Nippon Sheet Glass Foundation (Japan) for the grant provided, Energietechnik Essen GmbH for supplying ASTM F2229 (CORINDUR 30) free sample and LiquidMetal® Coatings for supplying Fe-based amorphous powder as free sample. Also, the authors would like to thank Southern Taiwan University for Science and Technology for providing the necessary facilities and resources to carry out the experimental work. Also, the authors would like to thank both University Malaya and King Fahd University of Petroleum & Minerals for providing financial and technical support.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer International Publishing AG, part of Springer Nature
About this chapter
Cite this chapter
Ibrahim, M.Z., Sarhan, A.A.D., Shaikh, M.O., Kuo, T.Y., Yusuf, F., Hamdi, M. (2019). Investigate the Effects of the Laser Cladding Parameters on the Microstructure, Phases Formation, Mechanical and Corrosion Properties of Metallic Glasses Coatings for Biomedical Implant Application. In: AlMangour, B. (eds) Additive Manufacturing of Emerging Materials. Springer, Cham. https://doi.org/10.1007/978-3-319-91713-9_10
Download citation
DOI: https://doi.org/10.1007/978-3-319-91713-9_10
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-91712-2
Online ISBN: 978-3-319-91713-9
eBook Packages: EngineeringEngineering (R0)