Abstract
A hierarchical multiscale method is proposed in this chapter to study the rolling contact fatigue in wind turbine bearing with the consideration of lubricant effects. This multiscale model consists of a molecular model of lubricant and a continuum model of rolling contact components. At the nanoscale, molecular dynamics is employed to model the lubricant and to calculate the friction coefficient at the rolling contact surface. At the macroscale, the finite element method is used to conduct stress analysis of the rolling contact component so that the fatigue life can be predicted. The calculated friction coefficient is passed from the molecular model to the continuum model in the proposed multiscale model. The effect of fluctuating load on the rolling contact fatigue life is also studied in this chapter. The objective of this study is to develop a new multiscale framework which connects the nanoscale and the macroscale. It shall be noted that a commonly used fatigue life model is employed in the continuum model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Berro H, Fillot N, Vergne P (2010) Molecular dynamics simulation of surface energy and ZDDP effects on friction in nano-scale lubricated contacts. Tribol Int 43:1811–1822
Bhargava V, Hahn GT, Rubin CA (1990) Rolling contact deformation, etching effects and failure of high strength steels. Metall Trans A 21:1921–1931
Bhushan B, Israelachvili JN, Landman U (1995) Nanotribology: friction, wear and lubrication at the atomic scale. Nature 374:607–616
Boardman B (1982) Crack initiation fatigue – data, analysis, trends and estimation, SAE Technical Paper 820682
Chantrenne P, Raynaud M, Clapp PC, Rifkin J, Becquart CS (2000) Molecular dynamics simulations of friction. Heat Technol 18:49–56
Chhowalla M, Amaratunga GA (2000) Thin films of fullerene-like MoS2 nanoparticles with ultra low friction and wear. Nature 407:164–167
Daw M, Baskes M (1984) Embedded-atom method: derivation and application to impurities, surfaces, and other defects in metals. Phys Rev B 29:6443–6453
Fatemi A, Socie DF (1988) A critical plane approach to multiaxial fatigue damage including out-of-phase loading. Fatigue Fract Eng Mater Struct 11:149–165
Ghaednia H, Babaei H, Jackson R, Bozack M, Khodadadi JM (2013) The effect of nanoparticles on thin film elasto-hydrodynamic lubrication. Appl Phys Lett 103:263111
Ghaednia H, Jacksona RL, Khodadadi JM (2015) Experimental analysis of stable CuO nanoparticle enhanced lubricants. J Exp Nanosci 10:1–18
Ghaffari MA, Pahl E, Xiao S (2015) Three dimensional fatigue crack initiation and propagation analysis of a gear tooth under various load conditions and fatigue life extension with boron/epoxy patches. Eng Fract Mech 135:126–146
Halfpenny A, Bishop NWM (1997) Vibration fatigue, nCode International Ltd. 230 Woodbourn Road, Sheffield, S9 3LQ. UK
Harrison JA, Colton RJ, Whit CT, Brenner DW (1993) Effect of atomic-scale surface roughness on friction: a molecular dynamics study of diamond surfaces. Wear 168:127–133
Hoover W (1985) Canonical dynamics: equilibrium phase-space distributions. Phys Rev A 31:1695–1697
Ioannides E, Harris T (1985) A new fatigue life model for rolling bearings. ASME J Tribol 107:367–378
Jalalahmadi B, Sadeghi F (2009) A voronoi finite element study of fatigue life scatter in rolling contacts. ASME J Tribol 131:022203
Keer LM, Bryant MD (1983) A pitting model for rolling contact fatigue. ASME J Lubr Tech 105:198–205
Ketko M, Rafferty J, Siepmann J, Potoff J (2008) Development of the TraPPE-UA force field for ethylene oxide. Fluid Phase Equilibr 274:44–49
Kudish II, Burris KW (2000) Modern state of experimentation and modeling in contact fatigue phenomenon: part II – analysis of the existing statistical mathematical models of bearing and gear fatigue life. New statistical model of contact fatigue. Tribol Trans 43:293–201
Lormand G, Meynaud G, Vincent A, Baudry G, Girodin D, Dudragne G (1998) From cleanliness to rolling fatigue life of bearings – a new approach. In: Hoo J, Green W (eds) Bearing steels: into the 21st century, ASTM STP No. 1327. ASTM Special Technical Publication, West Conshohocken, pp 55–69
Lundberg G, Palmgren A (1947) Dynamic capacity of rolling bearings. Acta Polytech Scand Mech Eng Ser 1:1–52
Lundberg G, Palmgren A (1952) Dynamic capacity of roller bearings. Acta Polytech Scand Mech Eng Ser 2:96–127
Maharaj D, Bhushan B (2013) Effect of mos 2 and ws 2 nanotubes on nanofriction and wear reduction in dry and liquid environments. Tribol Lett 49:323–339
Martin M, Siepmann J (1998) Transferable potentials for phase equilibria. 1. United-atom description. J Phys Chem 1012:2569–2577
Nose S (1984) A unified formulation of the constant temperature molecular dynamics methods. J Chem Phys 81:511–519
Omelyan I, Mryglod I, Folk R (2002) Optimized verlet-like algorithms for molecular dynamics simulations. Phys Rev E 65:056706
Plimpton S (1995) Fast parallel algorithms for short-range molecular dynamics. J Comp Phys 117:1–19
Podrug S, Jelaska D, Glodez S (2008) Influence of different load models on gear crack path shapes and fatigue lives. Fatigue Fract Eng 31:327–339
Raje NN, Sadeghi F, Rateick RGJ, Hoeprich MR (2008) A numerical model for life scatter in rolling element bearings. ASME J Tribol 130:011011
Rapoport L, Fleisher N, Tenne R (2005) Applications of WS 2 (MoS 2) inorganic nanotubes and fullerene-like nanoparticles for solid lubrication and for structural nanocomposites. J Mater Chem 15:1782–1788
Rosentsveig R, Gorodnev A, Feuerstein N, Friedman H, Zak A, Fleischer N, Tannous J, Dassenoy F, Tenne R (2009) Fullerene-like mos 2 nanoparticles and their tribological behavior. Tribol Lett 36:175–182
Sadeghi F, Jalalahmadi B, Slack TS, Raje N, Arakere NK (2009) A review of rolling contact fatigue. J Tribol 131:041403
Savio D, Fillot N, Vergne P, Zaccheddu M (2012) A model for wall slip prediction of confined n-alkanes: effect of wall-fluid interaction versus fluid resistance. Tribol Lett 46:11–22
Socie D (1993) Critical plane approaches for multiaxial fatigue damage assessment. Advances in Multiaxial Fatigue, ASTM STP 1191
Spijker P, Anciaux G, Molinari JF (2011) Dry sliding contact between rough surfaces at the atomistic scale. Tribol Lett 44:279–285
Spijker P, Anciaux G, Molinari JF (2012) The effect of loading on surface roughness at the atomistic level. Comput Mech 50:273–283
Stubbs J, Potoff J, Siepmann J (2004) Transferable potentials for phase equilibria. 6. United-atom description for ethers, glycols, ketones, and aldehydes. J Phys Chem 108:17596–17605
Tallian T (1992) Simplified contact fatigue life prediction model – part II: new model. ASME J Tribol 114:214–222
Tao X, Jiazheng Z, Kang X (1996) The ball-bearing effect of diamond nanoparticles as an oil additive. J Phys D: Appl Phys 29:2932
Tarasova S, Kolubaeva A, Belyaeva S, Lernerb M, Tepperc F (2002) Study of friction reduction by nanocopper additives to motor oil. Wear 252:63–69
Thompson P, Robbins M (1990a) Origin of stick-slip motion in boundary lubrication. Science 250:792–794
Thompson P, Robbins M (1990b) Shear flow near solids: epitaxial order and flow boundary conditions. Phys Rev A 41:6830–6837
Vincent A, Lormand G, Lamagnere P, Gosset L, Girodin D, Dudragne G, Fougeres R (1998) From white etching areas formed around inclusions to crack nucleation in bearing steels under rolling contact. In: Hoo J, Green W (eds) Bearing steels: into the 21st century, ASTM STP No. 1327. ASTM Special Technical Publication, West Conshohocken, pp 109–123
Wick C, Martin M, Siepmann J (2000) Transferable potentials for phase equilibria. 4. United-atom description of linear and branched alkanes and of alkylbenzenes. J Phys Chem 104:8008–8016
Xu G, Sadeghi F (1996) Spall initiation and propagation due to debris denting. Wear 201:106–116
Zhang L, Tanaka H (1998) Atomic scale deformation in silicon monocrystals induced by two-body and three-body contact sliding. Tribol Int 31:425–433
Zheng X, Zhun H, Tieu AK, Kosasih B (2013a) A molecular dynamics simulation of 3D rough lubricated contact. Tribol Int 67:217–221
Zhou RS (1993) Surface topography and failure life of rolling contact bearings. Tribol Trans 36:329–340
Zhou RS, Cheng HS, Mura T (1989) Micropitting in rolling and sliding contact under mixed lubrication. ASME J Tribol 111:605–613
Zheng X, Zhu H, Kosash B, Tieu A (2013b) A molecular dynamics simulation of boundary lubrication: the effect of n-alkanes chain length and normal load. Wear 301:62–69
Zheng X, Zhun H, Tieu AK, Kosasih B (2014) Roughness and lubricant effect on 3D atomic asperity contact. Tribol Lett 53:215–223
Zheng X (2014) Molecular dynamics simulation of boundary lubricant contacts. Ph.D. thesis, University of Wollongong
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG, part of Springer Nature
About this chapter
Cite this chapter
Ghaffari, M.A., Xiao, S. (2018). A New Multiscale Modeling and Simulation of Rolling Contact Fatigue for Wind Turbine Bearings. In: Hu, W. (eds) Advanced Wind Turbine Technology. Springer, Cham. https://doi.org/10.1007/978-3-319-78166-2_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-78166-2_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-78165-5
Online ISBN: 978-3-319-78166-2
eBook Packages: EnergyEnergy (R0)