Skip to main content

Other Field-Assisted Sintering Techniques

  • Chapter
  • First Online:
Field-Assisted Sintering
  • 1241 Accesses

Abstract

In this chapter, the use of different types of electromagnetic radiation (infrared (IR), visible, and ultraviolet (UV)) for sintering of particulate materials is described. The radiation is directed onto the layers of particulate materials to induce rapid heating and consolidation into porous or dense structures. IR radiation can be produced by specially designed emitters and lasers; it can also be harvested as part of the solar energy. Direct IR irradiation, treatment in solar furnaces, and laser treatment enable higher heating rates in comparison with furnace sintering. The IR radiation-assisted sintering and laser and photonic sintering methods are compatible with the roll-to-roll fabrication, which is a promising modern approach in the production of flexible electronics. The successful applications of photonic sintering for the fabrication of metallic and composite films on flexible substrates are reviewed. It was shown experimentally that the sintering efficiency of metal nanoparticles during photonic sintering depends on their size and size distribution; theoretical studies of the optical absorption as related to nanoparticle sintering are highlighted. For the purposes of powder sintering, UV light is used to initiate reduction of oxides of metals and induce decomposition of compounds to in situ synthesize nanoparticles of the target phase with a high propensity for sintering.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

eBook
USD 16.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Morrison NA (2016) Roll-to-roll processing of flexible devices and components: utilization in wearable and mobile electronics and the coming IOT era. Vakuum in Forschung und Praxis 28(4):30–35

    Article  Google Scholar 

  2. Sowade E, Kang H, Mitra KY, Weiß OJ, Weber J, Baumann RR (2015) Roll-to-roll infrared (IR) drying and sintering of an inkjet-printed silver nanoparticle ink within 1 second. J Mater Chem C 3:11815–11826

    Article  CAS  Google Scholar 

  3. Georgiadis A, Bryant PA, Murray M, Beharrell P, Keddie JL (2011) Resolving the film-formation dilemma with infrared radiation-assisted sintering. Langmuir 27:2176–2180

    Article  CAS  Google Scholar 

  4. Román R, Cañadas I, Rodríguez J, Hernández MT, González M (2017) Solar sintering of alumina ceramics: microstructural development. Sol Energy 82:893–902

    Article  CAS  Google Scholar 

  5. Oliveira FAC, Rosa LG, Fernandes JC, Rodríguez J, Cañadas I, Martínez D, Shohoji N (2009) Mechanical properties of dense cordierite discs sintered by solar radiation heating. Mater Trans 50:2221–2228

    Article  CAS  Google Scholar 

  6. Gladush GG, Smurov I (2011) Physics of laser materials processing: theory and experiment, Springer Series in Materials Science (SSMATERIALS, V. 146), USA, 534 p

    Google Scholar 

  7. Gibson I, Rosen DW (2015) Stucker B (2010) additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing, 2nd edn. Springer Science+Business Media, New York, 498 p

    Book  Google Scholar 

  8. Olakanmi EO, Cochrane RF, Dalgarno KW (2015) A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: processing, microstructure, and properties. Prog Mater Sci 74:401–477

    Article  CAS  Google Scholar 

  9. Shishkovsky I, Yadroitsev I, Bertrand P, Smurov I (2007) Alumina–zirconium ceramics synthesis by selective laser sintering/melting. Appl Surf Sci 254(4):966–970

    Article  CAS  Google Scholar 

  10. Lee H, Huat Joel Lim C, Ji Low M, Tham N, Matham Murukeshan V, Kim YJ (2017) Lasers in additive manufacturing: a review. Int J Prec Eng Manuf Green Technol 4(3):307–322

    Article  Google Scholar 

  11. West C, Wang X (2017) Modeling of selective laser sintering/selective laser melting. In: Gu B, Helvajian H, Piqué A, Dunsky CM, Liu J (eds) Laser 3D manufacturing IV. Proc SPIE 10095, USA, p 1009506

    Google Scholar 

  12. Boley CD, Khairallah SA, Rubenchik AM (2014) Calculation of laser absorption by metal powders in additive manufacturing. LLNL-JRNL-665313, USA

    Google Scholar 

  13. MacNeill W, Choi CH, Chang CH, Malhotra R (2015) On the self-damping nature of densification in photonic sintering of nanoparticles. Sci Rep 5:14845

    Article  CAS  Google Scholar 

  14. Kim HS, Dhage SR, Shim DE, Hahn HT (2009) Intense pulsed light sintering of copper nanoink for printed electronics. Appl Phys A Mater Sci Process 97:791–798

    Article  CAS  Google Scholar 

  15. Hwang HJ, Chung WH, Kim HS (2012) In situ monitoring of flash-light sintering of copper nanoparticle ink for printed electronics. Nanotechnology 23:485205

    Article  CAS  Google Scholar 

  16. Hösel M, Krebs FC (2012) Large-scale roll-to-roll photonic sintering of flexo printed silver nanoparticle electrodes. J Mater Chem 22:15683–15688

    Article  CAS  Google Scholar 

  17. Niittynen J, Abbel R, Mäntysalo M, Perelaer J, Schubert US, Lupo D (2014) Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink. Thin Solid Films 556:452–459

    Article  CAS  Google Scholar 

  18. Park SH, Chung WH, Kim HS (2014) Temperature changes of copper nanoparticle ink during flash light sintering. J Mater Proc Technol 214:2730–2738

    Article  CAS  Google Scholar 

  19. Park SH, Kim HS (2014) Flash light sintering of nickel nanoparticles for printed electronics. Thin Solid Films 550:575–5811

    Article  CAS  Google Scholar 

  20. Galagan Y, Coenen EWC, Abbel R, van Lammeren TJ, Sabik S, Barink M, Meinders ER, Andriessen R, Blom PWM (2013) Photonic sintering of inkjet printed current collecting grids for organic solar cell applications. Org Electron 14:38–46

    Article  CAS  Google Scholar 

  21. Jin HY, Kim JY, Lee JA, Lee K, Yoo K, Lee DK, Kim B, Kim JY, Kim H, Son HJ, Kim J, Lim JA, Ko MJ (2014) Rapid sintering of TiO2 photoelectrodes using intense pulsed white light for flexible dye-sensitized solar cells. Appl Phys Lett 104:1439027

    Google Scholar 

  22. Marjanovic N, Hammerschmidt J, Perelaer J, Farnsworth S, Rawson I, Kus M, Yenel E, Tilki S, Schubert US, Baumann RR (2011) Inkjet printing and low temperature sintering of CuO and CdS as functional electronic layers and Schottky diodes. J Mater Chem 21:13634–13639

    Article  CAS  Google Scholar 

  23. Bansal S, Malhotra R (2016) Nanoscale-shape-mediated coupling between temperature and densification in intense pulsed light sintering. Nanotechnology 27(49):495602

    Article  CAS  Google Scholar 

  24. Govorov AO, Richardson HH (2007) Generating heat with metal nanoparticles. NanoToday 2(1):30–38

    Article  Google Scholar 

  25. Oh Y, Lee SN, Kim HK, Kim J (2012) UV-assisted chemical sintering of inkjet-printed TiO2 photoelectrodes for low-temperature flexible dye-sensitized solar cells. J Electrochem Soc 159:H777–H781

    Article  CAS  Google Scholar 

  26. Hwang HJ, Oh KH, Kim HS (2016) All-photonic drying and sintering process via flash white light combined with deep-UV and near-infrared irradiation for highly conductive copper nano-ink. Sci Rep 6:19696

    Article  CAS  Google Scholar 

  27. Watson T, Mabbett I, Wang H, Peter L, Worsley D (2011) Ultrafast near infrared sintering of TiO2 layers on metal substrates for dye-sensitized solar cells. Prog Photovolt Res Appl 19(4):482–486

    Article  CAS  Google Scholar 

  28. Cañadas I, Martínez D, Rodríguez J, Gallardo JM (2004) Sintering of multilayered copper wires in a solar furnace. Proc. European Congress and Exhibition on Powder Metallurgy, The European Powder Metallurgy Association, UK

    Google Scholar 

  29. Oliveira FAC, Shohoji N, Fernandes JC, Rosa LG (2005) Solar sintering of cordierite-based ceramics at low temperatures. Sol Energy 78:351–361

    Article  CAS  Google Scholar 

  30. Fernandes JC, Amaral PM, Rosa LG, Shohoji N (2000) Weibull statistical analysis of flexure breaking performance for alumina ceramic disks sintered by solar radiation heating. Ceram Int 26:203–206

    Article  CAS  Google Scholar 

  31. Rosa LG, Amaral PM, Anjinho C, Fernandes JC, Shohoji N (2002) Fracture toughness of solar-sintered WC with Co additive. Ceram Int 28:345–348

    Article  Google Scholar 

  32. Hwang HJ, Joo SJ, Kim HS (2015) Copper nanoparticle/multiwalled carbon nanotube composite films with high electrical conductivity and fatigue resistance fabricated via flash light sintering. ACS Appl Mater Interf 7:25413–25423

    Article  CAS  Google Scholar 

  33. Paglia F, Vak D, van Embden J, Chesman ASR, Martucci A, Jasieniak JJ, Gaspera ED (2015) Photonic sintering of copper through the controlled reduction of printed CuO nanocrystals. ACS Appl Mater Interf 7:25473–25478

    Article  CAS  Google Scholar 

  34. Joo SJ, Hwang HJ, Kim HS (2014) Highly conductive copper nano/microparticles ink via flash light sintering for printed electronics. Nanotechnology 252:656014

    Google Scholar 

  35. Chung WH, Hwang HJ, Kim HS (2015) Flash light sintered copper precursor/nanoparticle pattern with high electrical conductivity and low porosity for printed. Thin Solid Films 580:61–70

    Article  CAS  Google Scholar 

  36. Zhao W, Rovere T, Weerawarne D, Osterhoudt G, Kang N, Joseph P, Luo J, Shim B, Poliks M, Zhong CJ (2015) Nanoalloy printed and pulse-laser sintered flexible sensor devices with enhanced stability and materials compatibility. ACS Nano 9(6):6168–6177

    Article  CAS  Google Scholar 

  37. Mallikarjuna K, Hwang HJ, Chung WH, Kim HS (2016) Photonic welding of ultra-long copper nanowire network for flexible transparent electrodes using white flash light sintering. RSC Adv 6:4770–4779

    Article  CAS  Google Scholar 

  38. Yang SB, Choi H, Lee DS, Choi CG, Choi SY, Kim ID (2015) Improved optical sintering efficiency at the contacts of silver nanowires encapsulated by a graphene layer. Small 11:1293–1300

    Article  CAS  Google Scholar 

  39. Joo SJ, Park SH, Moon CJ, Kim HS (2015) A highly reliable copper nanowire/nanoparticle ink pattern with high conductivity on flexible substrate prepared via a flash light-sintering technique. ACS Appl Mater Interf 7:5674–5684

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG, part of Springer Nature

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Olevsky, E.A., Dudina, D.V. (2018). Other Field-Assisted Sintering Techniques. In: Field-Assisted Sintering. Springer, Cham. https://doi.org/10.1007/978-3-319-76032-2_11

Download citation

Publish with us

Policies and ethics