Abstract
In this paper, a customized interface developed in the framework of the ROBOT FASE II project is described. This project aimed at improving the productivity of two FANUC ARCMate 100iC MIG welding robots with R-30iA controllers mounted in an 8 meters-high mobile gantry crane at Navantia company in Puerto Real, Spain. The solution designed for welding application by the University of Cadiz consists of four parts (1) a library of piece templates including relevant information for each piece to be welded, including obviously the typical piece geometry shape and dimensions, but also all parameters needed for welding(sequence, intensity of the arc, waving description,…) and optimized to get a perfect result by a professional welder team (2) a coordinate measuring arm used to capture 3D information from the real world, (3) a software to generate automatically the optimized FANUC welding program using both the template and the 3D information captured by the arm, adapting the template to real-world coordinates and orientation, (4) and finally an FTP interface to transmit the optimized welding program to each robot for immediate welding operation. The use of this solution for welding operation has reduced robot programming time from hours to minutes for a typical structure allowing an important increase of productivity at Navantia company.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Navantia Homepage. http://www.navantia.es. Last accessed 10 July 2017
Reeve Jr., R.C., Rongo, R.: Shipbuilding Robotics and Economics NSRP Ship Production Symposium on Commercial Competitiveness for Small and Large North American Shipyards, pp. 25–27 (1995)
Mickeviciene, R.: Global shipbuilding competition: trends and challenges for Europe, The Economic Geography of Globalization. In: Pachura, P. (ed.) (2011). http://www.intechopen.com/books/the-economic-geography-of-globalization/global-shipbuilding-competitiontrends-and-challenges-for-europe
Kim, C.-S., Hong, K.-S., Han, Y.-S.: Welding Robot Applications in Shipbuilding Industry: Off-Line Programming, Virtual Reality Simulation, and Open Architecture. https://www.intechopen.com/books/industrial_robotics_programming_simulation_and_applications/welding_robot_applications_in_shipbuilding_industry__off-line_programming__virtual_reality_simulatio. Last accessed 10 July 2017
Keefe, J.: Shipconstructor drives automatic welding robots. Mar. News Mag. 28(2), 24–27 (2017)
Ogbemhe, J., Mpofu, K.: Towards achieving a fully intelligent robotic arc welding: a review. Ind. Robot Int. J. 42(5), 475–484 (2015)
Shi, L., Tian, X.C., Zhang, C.H.: Automatic programming for industrial robot to weld intersecting pipes. Int. J. Adv. Manuf. Technol. 81(9), 2099–2107 (2015)
Ku, N., Ha, S., Roh, M.-I.: Design of controller for mobile robot in welding process of shipbuilding engineering. J. Comput. Des. Eng. 1(4), 243–255 (2014)
Larkin, N., Short, A., Pan, Z., van Duin, S.: Automated programming for robotic welding. Trans. Intell. Weld. Manuf. 1(1), 48–59 (2017)
Wu, G., Wang, D., Dong, H.: Off-line programmed error compensation of an industrial robot in ship hull welding. Lecture Notes in Artificial Intelligence, vol. 10463, pp. 135–146 (2017)
Bez, H.E.: Homogeneous coordinates for computer graphics. Comput. Aided Des. 15(6), 361–365 (1983)
Garner, L.E.: Outline of Projective Geometry. Elsevier Science Ltd., Amsterdam (1981)
TechRepublic page. http://www.techrepublic.com/blog/10-things/10-things-that-make-software-user-friendly/. Last accessed 10 July 2017
Lazarus Homepage. http://www.lazarus-ide.org. Last accessed 10 July 2017
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG
About this paper
Cite this paper
Galindo, P.L. et al. (2018). Development of a Customized Interface for a Robotic Welding Application at Navantia Shipbuilding Company. In: Ollero, A., Sanfeliu, A., Montano, L., Lau, N., Cardeira, C. (eds) ROBOT 2017: Third Iberian Robotics Conference. ROBOT 2017. Advances in Intelligent Systems and Computing, vol 694. Springer, Cham. https://doi.org/10.1007/978-3-319-70836-2_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-70836-2_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-70835-5
Online ISBN: 978-3-319-70836-2
eBook Packages: EngineeringEngineering (R0)