Abstract
Cobalt layers prepared by magnetron sputtering are investigated because of their ferromagnetic properties at room temperature for a potential increase in capacity and speed of current memory media. Deposition of magnetically active material is limited by maximum thickness of the used cobalt disc, which was, in this case, set to 3 mm by the device manufacturer. However, the purchased disc had a thickness of 4.3 mm and therefore it was not possible to perform a deposition. For the purpose of halving, we selected an unconventional technology of Wire electrical discharge machining (WEDM), which does not use mechanical energy for material cutting; due to this technology, the workpiece is not affected by mechanical forces. After successful halving of disc, the morphology of machined surface was analyzed using electron microscopy, and subsequently, a detailed analysis of chemical composition energy-dispersive X-ray detector (EDX) was performed in several locations on the sample. Next, the topography was examined and the profile and surface parameters of quality of machined surface were evaluated including a 3D colour-filtered surface image.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Jameson, E.C.: Electrical Discharge Machining (2001). ISBN 08-726-3521-X
Ho, K.H., Newman, S.T., Rahimifard, S., Allen, R.D.: State of the art in wire electrical discharge machining (WEDM). Int. J. Mach. Tools Manuf. 44(12), 1247–1259 (2004)
Blecha, P., Novotný, L.W.: Integration of risk management into the process of PLC-software development in machine tools. In: Hegde, G. (ed.) Mechatronics. Springer, Berlin, pp. 19–24 (2011)
Tůma, Z., Tůma, J., Knoflíček, R., Blecha, P., Bradáč, F.: The process simulation using by virtual reality. Procedia Eng. 69, 1015–1020 (2014)
Dodun, O., Gonçalves-Coelho, A.M., Slătineanu, L., Nagîţ, G.: Using wire electrical discharge machining for improved corner cutting accuracy of thin parts. Int. J. Adv. Manuf. Technol. 41(9–10), 858–864 (2009)
Wasa, K.: Handbook of Sputter Deposition Technology: Fundamentals and Applications for Functional Thin Films, Nano-materials and MEMS. William Andrew (2012)
BESTEC: UHV sputtering systém. http://www.bestec.de/index.php?page=12&modaction=detail&modid=36. Accessed 13 Nov 2016
Liakakos, N., et al.: Solution epitaxial growth of cobalt nanowires on crystalline substrates for data storage densities beyond 1 Tbit/in2. Nano Lett. 14(6), 3481–3486 (2014)
Lombardo, G.H., et al.: Influence of surface treatment on the shear bond strength of ceramics fused to cobalt–chromium. J. Prosthodont. 19(2), 103–111 (2010)
Srivastava, M., et al.: Corrosion resistance and microstructure of electrodeposited nickel–cobalt alloy coatings. Surf. Coat. Technol. 201(6), 3051–3060 (2006)
Chatterjee, A.K., Sharon, M., Banerjee, R., Neumann-Spallart, M.: CVD synthesis of carbon nanotubes using a finely dispersed cobalt catalyst and their use in double layer electrochemical capacitors. Electrochim. Acta 48(23), 3439–3446 (2003)
McGeough, J.A.: Advanced Methods of Machining. Springer Science & Business Media, New York (1988)
Jiang, X.J., Whitehouse, D.J.: Technological shifts in surface metrology. CIRP Ann. Manuf. Technol. 61(2), 815–836 (2012)
Geometrical Product Specifications (GPS) - Surface texture: Surface texture: Areal - Part 2: Terms, definitions and surface texture parameters ISO 25178-2, 2012. International Organization for Standardization, Geneva (2012)
Geometrical Product Specifications (GPS) - Surface texture: Profile method - Terms, definitions and surface texture parameters ISO 4287, 1997. International Organization for Standardization, Geneva (1997)
Huang, C.A., Hsu, F.Y., Yao, S.J.: Microstructure analysis of the martensitic stainless steel surface fine-cut by the wire electrode discharge machining (WEDM). Mater. Sci. Eng. A 371(1), 119–126 (2004)
Kumar, A., Kumar, V., Kumar, J.: Investigation of microstructure and element migration for rough cut surface of pure titanium after WEDM. Int. J. Microstruct. Mater. Prop. 8(4–5), 343–356 (2013)
Klocke, F., Hensgen, L., Klink, A., Ehle, L., Schwedt, A.: Structure and composition of the white layer in the wire-EDM process. Procedia CIRP 42, 673–678 (2016)
Acknowledgment
The article was supported by project no. FEKT-S-17-3934, Utilization of novel findings in micro and nanotechnologies for complex electronic circuits and sensor applications.
This research work was supported by the BUT, Faculty of Mechanical Engineering, Brno, Specific research 2016, with the grant “Research of modern production technologies for specific applications”, FSI-S-16-3717 and technical support of Intemac Solutions, Ltd., Kurim.
This research has been financially supported by the Ministry of Education, Youth and Sports of the Czech Republic under the project CEITEC 2020 (LQ1601).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG
About this paper
Cite this paper
Mouralova, K., Kovar, J., Zahradnicek, R., Holub, M. (2018). Analysis of Machinability of Pure-Cobalt Disc for Magnetron Deposition Using WEDM. In: Březina, T., Jabłoński, R. (eds) Mechatronics 2017. MECHATRONICS 2017. Advances in Intelligent Systems and Computing, vol 644. Springer, Cham. https://doi.org/10.1007/978-3-319-65960-2_19
Download citation
DOI: https://doi.org/10.1007/978-3-319-65960-2_19
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-65959-6
Online ISBN: 978-3-319-65960-2
eBook Packages: EngineeringEngineering (R0)