Skip to main content

Reduced Ventilation of Upper Part of Aluminum Smelting Pot: Potential Benefits, Drawbacks, and Design Modifications

  • Chapter
Light Metals 2013

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

  • 365 Accesses

Abstract

Maintaining current draft conditions in the upper part of Al smelting cell requires important electricity consumption for the fans. A reduction of the ventilation rate could significantly diminish the total power requirement at the blowers. However, adverse changes in operating conditions due to this ventilation reduction may disrupt the pot thermal equilibrium. A CFD model was created to investigate the influence of ventilation reduction on pot thermal balance. With the objective of maintaining normal heat losses by the top of the cell, several modifications are simulated, such as using plate fins on the anode assembly, changing hood gap geometry and modifying anode cover thickness. Heat transfer rates are determined for these modified designs, and compared to those currently achieved.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 109.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. A. Sørhuus and G. Wedde, “Pot Gas Heat Recovery and Emission Control”, Light Metals 2009, (2009), 281–286.

    Google Scholar 

  2. M. Fleer et al., “Heat Recovery from the Exhaust Gas of Aluminum Reduction Cells,” Light Metals 2010, (2010), 243–248.

    Google Scholar 

  3. M. D. Gadd, “Aluminium Smelter Cell Energy Flow Monitoring” (Ph.D. thesis, University of Auckland, 2003).

    Google Scholar 

  4. H. Abbas et al., “The Impact of Cell Ventilation on the Top Heat Losses and Fugitive Emissions in an Aluminium Smelting Cell”, Light Metals 2009, (2009), 551–556.

    Google Scholar 

  5. H. Abbas, “Mechanism of Top Heat Loss from Aluminium Smelting Cells” (Ph.D. thesis, University of Auckland, 2010).

    Google Scholar 

  6. O. A. Lorentsen et al., “Handling CO2eq from an Aluminum Electrolysis Cell”, Light Metals 2009, p. 263.

    Google Scholar 

  7. R. Zhao et al., “Heat Transfer in Superstructure of Electrolytic Cells-Part I: Thermal Circuit and Sensitivity Analysis from a Waste Heat Recovery Standpoint”, Applied Thermal Eng., (2012), (submitted).

    Google Scholar 

  8. ANSYS FLUENT, “Ansys Fluent 12.0/12.1 Documentation,” Users Guide Manual, Ansys Inc, 2009.

    Google Scholar 

  9. Z. J. Zhai et al., “Evaluation of Various Turbulence Models in Predicting Airflow and Turbulence in Enclosed Environments by CFD: Part I—Summary of Prevalent Turbulence Models”, HVAC&R Research, 2007, vol. 13, no. 6:853–870.

    Article  Google Scholar 

  10. Z. Zhang et al., “Evaluation of Various Turbulence Models in Predicting Airflow and Turbulence in Enclosed Environments by CFD: Part 2—Comparison with Experimental Data from Literature”, HVAC&R Research, 2007, vol. 13, no. 6:871–886.

    Article  Google Scholar 

  11. R. Zhao et al., “Heat Transfer in Upper Part of Electrolytic Cells-Part II: Heat and Flow Analysis and Correlations Based on CFD”, Applied Thermal Engineering, (2012), (submitted).

    Google Scholar 

  12. K. Rye, “Heat Transfer, Thermal Conductivity, and Emissivity of Hall-Heroult Top Crust”, Light Metals 1995, (1995) p. 441–449.

    Google Scholar 

  13. R. H. Perry et al., Perry’s Chemical Engineers’ Handbook, (McGraw-Hill New York, 1984), vol. 7.

    Google Scholar 

  14. M. Taylor et al., “A dynamic model for the energy balance of an electrolysis cell”, Chem. Eng. Res. & Design, 1996, vol. 74, no. 8:913–933.

    Article  Google Scholar 

  15. X. C. Shen et al., “Top Heat Loss in Hall-Heroult Cells”, Light Metals 2008, (2008), 501–504.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Barry A. Sadler

Rights and permissions

Reprints and permissions

Copyright information

© 2016 The Minerals, Metals & Materials Society

About this chapter

Cite this chapter

Zhao, R., Gosselin, L., Fafard, M., Ziegler, D.P. (2016). Reduced Ventilation of Upper Part of Aluminum Smelting Pot: Potential Benefits, Drawbacks, and Design Modifications. In: Sadler, B.A. (eds) Light Metals 2013. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-65136-1_137

Download citation

Publish with us

Policies and ethics