Skip to main content

Supervised Classification Methods in Condition Monitoring of Rolling Element Bearings

  • Conference paper
  • First Online:
  • 1403 Accesses

Part of the book series: Applied Condition Monitoring ((ACM,volume 9))

Abstract

Operational vibrational diagnostics is crucial for providing the reliability of mid and large scale combustion engine applications (e.g. railway, automotive heavy vehicles or electric generators). This work reports study presenting application of supervised learning and classification methods based on pattern recognition using different classifiers (e.g. logistic regression, k-nearest neighbor or normal density) in order to detect early warning diagnostic symptoms of malfunctioned rolling element bearings (REBs) in the presence of background disturbances from combustion diesel engine. The REB’s malfunction type classification is based on time domain (RMS, peak to peak, Crest factor) as well as frequency domain signal processing methods like envelope analysis or modulation intensity distribution (MID) which allows to neglect the influence of background noise representing by non-stationary operating conditions and possible structural modifications (e.g. maintenance activities or parts replacing). The proposed data classification methods are compared and validated by using experimental measurements conducted on a dedicated combustion engine test bench for wide range of rotational speed and different levels of REB’s radial load.

This is a preview of subscription content, log in via an institution.

References

  1. Randall, R. B., & Antoni, J. (2011). Rolling element bearing diagnostics—A tutorial. Mechanical Systems and Signal Processing, 25(2), 485–520.

    Article  Google Scholar 

  2. Popiolek K., & Pawlik P. (2016). Diagnosing the technical condition of planetary gearbox using the artificial neural network based on analysis of non-stationary signals. Diagnostyka, 17(2), 57–64.

    Google Scholar 

  3. Sawalhi, N., & Randall, R. (2008). Simulating gear and bearing interactions in the presence of faults: Part II: Simulation of the vibrations produced by extended bearing faults. Mechanical Systems and Signal Processing, 22(8), 1952–1966.

    Article  Google Scholar 

  4. Sawalhi, N., & Randall, R. (2008). Simulating gear and bearing interactions in the presence of faults: Part I. The combined gear bearing dynamic model and the simulation of localised bearing faults. Mechanical Systems and Signal Processing, 22(8), 1924–1951.

    Article  Google Scholar 

  5. El-Thalji I., & Jantunen E. (2015). Fault analysis of the wear fault development in rolling bearings. Engineering Failure Analysis, 57, 470–482

    Google Scholar 

  6. Ahmadi et al. (2015). A nonlinear dynamic vibration model of defective bearings–The importance of modelling the finite size of rolling elements. Mechanical Systems and Signal Processing, 52–53, 309–326.

    Google Scholar 

  7. Randall, R. B. (2011). Vibration-based condition monitoring: Industrial, aerospace and automotive applications. New York: Wiley.

    Book  Google Scholar 

  8. Urbanek, J., Antoni, J., & Barszcz, T. (2012). Detection of signal component modulations using modulation intensity distribution. Mechanical Systems and Signal Processing, 28, 399–413.

    Article  Google Scholar 

  9. Strączkiewicz et al. (2016). Supervised and unsupervised learning process in damage classification of rolling element bearings. Diagnostyka, 17(2),71–80.

    Google Scholar 

  10. Firla et al. (2015). Automatic method for spectral pattern association with characteristic frequencies. Diagnostyka, 16(4), 77–84.

    Google Scholar 

  11. Mechefske, C., & Mathew, J. (1992). Fault detection and diagnosis in low speed rolling element bearings Part II: The use of nearest neighbour classification. Mechanical Systems and Signal Processing, 6(4), 309–316.

    Article  Google Scholar 

  12. Moosavian, A., Ahmadi, H., Tabatabaeefar, A., & Khazaee, M. (2013). Comparison of two classifiers; K-nearest neighbor and artificial neural network, for fault diagnosis on a main engine journal-bearing. Shock and Vibration, 20(2), 263–272.

    Article  Google Scholar 

  13. McLachlan, G. (2004). Discriminant analysis and statistical pattern recognition (Vol. 544). New York: Wiley.

    MATH  Google Scholar 

  14. Van Der Heijden, F., Duin, R., De Ridder, D., & M, D. (2005). Tax, classification, parameter estimation and state estimation: An engineering approach using MATLAB. New York: Wiley.

    MATH  Google Scholar 

  15. Er, M. J., Wu, S., Lu, J., & Toh, H. L. (2002). Face recognition with radial basis function (RBF) neural networks. IEEE Transactions on Neural Networks, 13(3), 697–710.

    Article  Google Scholar 

  16. Paya, B., Esat, I., & Badi, M. (1997). Artificial neural network based fault diagnostics of rotating machinery using wavelet transforms as a preprocessor. Mechanical Systems and Signal Processing, 11(5), 751–765.

    Article  Google Scholar 

  17. Baillie, D., & Mathew, J. (1996). A comparison of autoregressive modeling techniques for fault diagnosis of rolling element bearings. Mechanical Systems and Signal Processing, 10(1), 1–17.

    Article  Google Scholar 

  18. Duin et al. (2000). A Matlab Toolbox for Pattern Recognition. PRTools Version 3.0, Delft University of Technolgy.

    Google Scholar 

  19. Strączkiewicz et al. (2015). Detection and classification of alarm threshold violations in condition monitoring systems working in highly varying operational conditions. Journal of Physics: Conference Series, 628.

    Google Scholar 

Download references

Acknowledgements

The authors would like to thank to Institute of Automobiles and Internal Combustion Engines in Cracow University of Technology for making available engine tests and overall support in measurements and test-bench configuration.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Adam Jabłoński .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG

About this paper

Cite this paper

Różak, P., Zieliński, J., Czop, P., Jabłoński, A., Barszcz, T., Mareczek, M. (2018). Supervised Classification Methods in Condition Monitoring of Rolling Element Bearings. In: Timofiejczuk, A., Chaari, F., Zimroz, R., Bartelmus, W., Haddar, M. (eds) Advances in Condition Monitoring of Machinery in Non-Stationary Operations. CMMNO 2016. Applied Condition Monitoring, vol 9. Springer, Cham. https://doi.org/10.1007/978-3-319-61927-9_13

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-61927-9_13

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-61926-2

  • Online ISBN: 978-3-319-61927-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics