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Improved Performance of Materials pp 83–91Cite as

Experimental Numerical Model of Roughness in Finishing Face Milling of AISI 4140 Hardened Steel

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Part of the book series: Advanced Structured Materials ((STRUCTMAT,volume 72))

Abstract

This work is based on the roughness analysis of a hardened steel, AISI 4140 quenched and tempered with 58HRC, during an end milling process executed with a CBN (cubic boron nitride) tool, obtained by varying three basic cutting parameters (cutting speed, feed and cutting depth). It was decided for the experimental planning, to use a central composite design, widely applied in research related to machining experiments. The results were statistically processed by the software “Statistica”, enabling the generation of a mathematical equation to predicted the surface roughness value due to the optimization of the three cutting parameters adopted. The surface roughness results are in the range of 0.16–0.4 Ra. Two numerical models were created using the NLREG software confirming the interaction of the cutting parameters with the roughness. The cutting parameter with the most influence on the surface integrity during the end milling process was the feed per tooth.

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Authors and Affiliations

  1. Escola de Engenharia, Universidade Presbiteriana Mackenzie, Rua Da Consolação, 930, 01302-090, São Paulo, SP, Brasil

    Marco Stipkovic Filho & Sérgio Luis Rabelo de Almeida

  2. Instituto Maua de Tecnologia, Centro Universitário, 01–09580.900, São Caetano Do Sul, SP, Brasil

    Marco Antônio Stipkovic, Éd Cláudio Bordinassi & Sérgio Luis Rabelo de Almeida

  3. Faculdade de Engenharia Industrial, Centro Universitário, 3972–09850.901, São Bernardo Do Campo, SP, Brasil

    Marco Antônio Stipkovic, Éd Cláudio Bordinassi & Sérgio Delijaicov

Authors
  1. Marco Stipkovic Filho
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  2. Marco Antônio Stipkovic
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  3. Éd Cláudio Bordinassi
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  4. Sérgio Delijaicov
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  5. Sérgio Luis Rabelo de Almeida
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Corresponding author

Correspondence to Marco Stipkovic Filho .

Editor information

Editors and Affiliations

  1. Griffith School of Engineering, Griffith University (Gold Coast Campus), Southport, Queensland, Australia

    Andreas Öchsner

  2. Faculty of Mechanical Engineering, Institut für Mechanik, Otto-von-Guericke-University Magdeburg, Magdeburg, Germany

    Holm Altenbach

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Filho, M.S., Stipkovic, M.A., Bordinassi, É.C., Delijaicov, S., de Almeida, S.L.R. (2018). Experimental Numerical Model of Roughness in Finishing Face Milling of AISI 4140 Hardened Steel. In: Öchsner, A., Altenbach, H. (eds) Improved Performance of Materials. Advanced Structured Materials, vol 72. Springer, Cham. https://doi.org/10.1007/978-3-319-59590-0_8

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  • DOI: https://doi.org/10.1007/978-3-319-59590-0_8

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-59589-4

  • Online ISBN: 978-3-319-59590-0

  • eBook Packages: EngineeringEngineering (R0)

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