Abstract
Aqueous two-phase system is a liquid-liquid extraction technique that can be carried out in continuous mode. For this, equipment commonly employed for the chemical industry (columns and mixer settlers) has been used. However, given the characteristics of density, viscosity, and interfacial tension and the diverse nature of the phases, some of them have to be modified. The ideal equipment should contain the elements to perform all the unit operations for batch systems in an integrated system with automation possibilities. This would facilitate the integration of the continuous ATPS approaches to a more sophisticated purification train. So, in this chapter, a platform for selection, characterization, and scaling of continuous ATPS is presented. From microscale to pilot plant scale, continuous systems imply multiple advantages over batch platforms, such as reduction in buffer consumption, diminishing process time/costs, an increase in process yields, higher throughputs, and smaller footprints. Nonetheless, elements such as recirculation or phase recycling should be considered for a more appropriate equipment design, as well as mathematical modeling and fluid dynamic simulation of the system streams, which would be of great help for the design and development of this kind of technology.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Abbreviations
- ATPE:
-
Aqueous two-phase extraction
- ATPS:
-
Aqueous two-phase system
- DOE:
-
Design of experiments
- IgG :
-
Immunoglobuline G
- LLE:
-
Liquid-liquid extraction
- PDA:
-
Photodiode array detector
- PEG :
-
Polyethylene glycol
- PO4 :
-
Phosphates
- RE:
-
Recovery efficiency
References
Aguilar O, Albiter V, Serrano-Carreón L, Rito-Palomares M. Direct comparison between ion-exchange chromatography and aqueous two-phase processes for the partial purification of penicillin acylase produced by E. coli. J Chromatogr B. 2006;835:77–83.
Andrews BA, Nielsen S, Asenjo JA. Partitioning and purification of monoclonal antibodies in aqueous two-phase systems. Bioseparation. 1996;6:303–13.
Arsalani V, Rostami K, Kheirolomoom A. Lipoxygenase-1 mass-transfer coefficient in aqueous two-phase system using spray extraction column. Ind Eng Chem Res. 2005;44:7469–73.
Asenjo JA, Andrews BA. Aqueous two-phase systems for protein separation: phase separation and applications. J Chromatogr A. 2012;1238:1–10.
Biazus JP, Santana JC, Souza RR, Jordao E, Tambourgi EB. Continuous extraction of α- and β-amylases from Zea mays malt in a PEG4000/CaCl2 ATPS. J Chromatogr B. 2007;85:227–33.
Bim MA, Teixeira FT. Extraction in aqueous two-phase systems of alkaline xylanase produced by Bacillus pumilus and its application in kraft pulp bleaching. J Chromatogr B. 2000;743:349–56.
Boland MJ. Aqueous two-phase extraction and purification of animal proteins. Mol Biotechnol. 2002;20:85–93.
Boland MJ, Heddelink PGM, Papamichael N, Hustedt H. Extractive purification of enzymes from animal tissue using aqueous two phase systems: pilot scale studies. J Biotechnol. 1991;19:19–33.
Breydo L, Mikheeva LM, Madeira PP, Zaslavsky BY, Uversky VN. Solvent interaction analysis of intrinsically disordered proteins in aqueous two-phase systems. Mol BioSyst. 2013;9:3068–79.
Builder S, Hart R, Lester P, Ogez J, Reifsnyder D. USA Patent no. 407,810; 1993.
Cavalcanti MTH, Carneiro-Da-Cuhna MG, Brandi IV, Porto TS, Converti A, Filho JLL, Porto ALF, Pessoa A. Continuous extraction of α toxin from a fermented broth of Clostridium perfringens Type A in perforated rotating disc contactor using aqueous two-phase PEG-phosphate system. Chem Eng Process. 2008;47:1771–6.
Coleby J. The RTL (formerly Graesser Raining-Bucket) contactor. In: Lo TC, Baird M, Hanson C, editors. Handbook of solvent extraction. New York: Wiley; 1983.
Croughan MS, Konstantinov KB, Cooney CL. The future of industrial bioprocessing: batch or continuous? Biotechnol Bioeng. 2015;112:648–51.
Cuhna T, Aires-Barros R. Large scale extraction of proteins. Mol Biotechnol. 2002;11:29–40.
De Brito Cardoso G, Mourao T, Menezes-Pereira F, Freire MG, Tinoco Fricks A, Faria Soares CM, Silva LA. Aqueous two-phase systems based on acetonitrile and carbohydrates and their application to the extraction of vanillin. Sep Purif Technol. 2013;140:106–13.
Dos-Reis CJ, Thömmes J, Kula MR. Continuous separation of whey proteins with aqueous two-phase systems in a Greasser contactor. J Chromatogr A. 1994;668:85–94.
Eggersgluess JK, Richet M, Dieterle M, Strube J. Multi stage aqueous two phase extraction for the purification of monoclonal antibodies. Chem Eng Technol. 2014;37:1–9.
Espitia-Saloma E, Vazquez-Villegas P, Aguilar O, Rito-Palomares M. Continuous aqueous two-phase systems devices for the recovery of biological products. Food Bioprod Process. 2014;92:101–12.
Espitia Saloma E, Vazquez-Villegas P, Rito-Palomares M, Aguilar O. An integrated practical implementation of continuous aqueous two-phase systems for the recovery of human IgG: from the microdevice to a multistage bench-scale mixer-settler device. Biotechnol J. 2016;11:708–16.
Figuereido PAL, Asfora SL, Aparecida MK, Farias MHJ, Lima-Filho JL, Campos-Takaki GM, Basile TE. Recovery of ascorbic oxidoreductase from crude extract with an aqueous two-phase system in a perforated rotating disc contactor. Braz Arch Biol Technol. 2004;47:821–6.
Geankoplis CJ. Transport process and unit operation. London: Prentice Hall; 1993.
Geschiere AD, Ziemecka I, van Steijn V, Koper GJM, van Esch JH, Kreutzer MT. Slow growth of the Rayleigh-Plateau instability in aqueous two phase systems. Biomicrofluidics. 2012;6:1–11.
Giraldo-Zuniga AD, Coimbra JSR, Minim LA, Garcia REE. Dispersed phase hold-up in a Graesser raining bucket contactor using aqueous two-phase systems. J Food Eng. 2006;72:302–9.
Gupta R, Bradoo S, Saxena RK. Aqueous two-phase systems: an attractive technology for downstream processing of biomolecules. Curr Sci. 1999;77:520–3.
Haraguchi LH, Mohamed RS, Loh W, Pessoa Filho PA. Phase equilibrium and insulin partitioning in aqueous two-phase systems containing block copolymers and potassium phosphate. Fluid Phase Equilibr. 2004;215:1–15.
Hardt S, Hahn T. Microfluidics with aqueous two-phase systems. Lab Chip. 2012;12:434–42.
Huenupi E, Gomez A, Andrews BA, Asenjo JA. Optimization and design considerations of two-phase continuous protein separation. J Chem Technol Biot. 1999;74:256–63.
Igarashi L, Kieckbusch TG, Franco TT. Xylanase mass transfer studies in aqueous two-phase systems using spray and sieve plate columns. Bioprocess Biosyst Eng. 2004a;26:151–7.
Igarashi L, Kieckbusch TG, Franco TT. Mass transfer in aqueous two-phases system packed column. J Chromatogr B. 2004b;807:75–80.
Ingram T, Mehling T, Smirnova I. Partition coefficients of ionizable solutes in aqueous micellar two-phase systems. Chem Eng J. 2013;218:204–13.
Jarudilokkul S, Paulsen E, Stuckey DC. Lysozyme extraction from egg white using reverse micelles in a Graesser contactor: mass transfer characterization. Biotechnol Bioeng. 2000;69:618–26.
Jungbauer A. Continuous downstream processing of biopharmaceuticals. Trends Biotechnol. 2013;31:479–92.
Jungbauer A, Walch N. Buffer recycling in downstream processing of biologics. Curr Opin Chem Eng. 2015;10:1–7.
Kamei DT, King JA, Wang DI, Blankschtein D. Separating lysozyme from bacteriophage P22 in two-phase aqueous micellar systems. Biotechnol Bioeng. 2002;78:203–16.
Kim SJ, Lim YT, Yang H, Kim K, Kim YT. Passive regulation of volume-flow ratio for microfluidic streams with different hydrophilicity and viscosity. Electrophoresis. 2010;31:709–13.
Leng RB. From bench to plant: scale up specialty chemical processes directly. Chem Eng Prog. 2004;100:37–44.
Li M, Kim JW, Peeples TL. Amylase partitioning and extractive bioconversion of starch using thermoseparating aqueous two-phase systems. J Biotechnol. 2002;93:15–26.
Li Z, Pei Y, Wang H, Fan J, Wang J. Ionic liquid-based aqueous two-phase systems and their applications in green separation processes. TrAC. 2010;11:1336–46.
Liu Y, Feng YQ, Zhao Y. Liquid–liquid equilibrium of various aqueous two-phase systems: experiment and correlation. J Chem Eng Data. 2013;58:2775–84.
Lounes M, Thibault J. Axial dispersion in a reciprocating plate column. Can J Chem Eng. 1996;74:187–94.
Luo Q, Li S, Jing S. The study of fluid dynamics in countercurrent multi-stage micro-extraction system. Energy Procedia. 2013;39:275–82.
Martin AD. Interpretation of residence time distribution data. Chem Eng Sci. 2000;55:5907–17.
Minuth T, Pape GU, Raths HC, Thommes J, Kula MR. Pilot scale processing of detergent-based aqueous two-phase systems. Biotechnol Bioeng. 1997;55:339–47.
Mistry SL, Kaul A, Merchuk JC, Asenjo JA. Mathematical modeling and computer simulation of aqueous two-phase continuous protein extraction. J Chromatogr A. 1996;741:151–63.
Moon BU, Jones SG, Hwang DK, Tsai SS. Microfluidic generation of aqueous two-phase system (ATPS) droplets by controlled pulsating inlet pressures. Lab Chip. 2015;15:2437–44.
Mündges J, Zierow J, Zeiner T. Experiment and simulation of an aqueous two-phase extraction process for the purification of a monoclonal antibody. Chem Eng Process. 2015;95:31–42.
Nan E-L, Williams GR, Song H-H, Quan J, Nie H-L, Zhu LM. Liquid-liquid-solid triple-phase data for aqueous two-phase systems comprising ethanol-1-propanol-2-propanol-acetone and salts. J Chem Eng Data. 2013;58:3314–9.
Novak U, Pohar A, Plazl I, Žnidaršič-Plazl P. Ionic liquid-based aqueous two-phase extraction within a microchannel system. Sep Purif Technol. 2012;97:172–8.
Pawar PA, Rostami JK, Sawant SB, Joshi JB. Enzyme mass transfer coefficient in aqueous-two phase systems: spray extraction column. Chem Eng Commun. 1993;122:151–69.
Pawar P, Parasu U, Sawant S, Joshi J. Enzyme mass transfer coefficient in aqueous two-phase systems: modified spray extraction columns. Can J Chem Eng. 1997;75:751–8.
Porto PS, Marques TP, Porto CS, Moreira KA, Lima-Filho JL, Converti A, Pessoa A, Porto ALF. Extraction of ascorbate oxidase from Cucurbita maxima by continuous process in perforated rotating disc contactor using aqueous two-phase systems. Appl Biochem Biotechnol. 2010;160:1057–64.
Prinz A, Koch K, Górak A, Zeiner T. Multi-stage laccase extraction and separation using aqueous two-phase systems: experiment and model. Process Biochem. 2014;49:1020–31.
Rabelo APB, Tambourgi EB. Performance of a pulsed-cap microcolumn for protein extraction. Braz J Chem Eng. 2003;20:357–62.
Rito-Palomares M. Practical application of aqueous two-phase partition to process development for the recovery of biological products. J Chromatogr B. 2004;807:3–11.
Rito-Palomares M, Lyddiatt A. Impact of cell disruption and polymer recycling upon aqueous two-phase processes for protein recovery. J Chromatogr B. 1996;17:81–8.
Rosa PAJ, Azevedo AM, Ferreira IF, Sommerfeld S, Bäcker W, Aires-Barros MR. Downstream processing of antibodies: single-stage versus multi-stage aqueous two-phase extraction. J Chromatogr A. 2009a;1216:8741–9.
Rosa PAJ, Azevedo A, Sommerfeld S, Mutter M, et al. Application of aqueous two-phase systems to antibody purification: a multistage approach. J Biotechnol. 2009b;139:306–13.
Rosa PAJ, Azevedo AM, Sommerfield S, Backer W, Aires-Barros MR. Continuous aqueous two-phase extraction of human antibodies using a packed column. J Chromatogr B. 2012;880:148–56.
Rosa PAJ, Azevedo AM, Sommerfeld S, Mutter M, et al. Continuous purification of antibodies from cell culture supernatant with aqueous two-phase systems: from concept to process. Biotechnol J. 2013;8:352–62.
Rostami K, Alamshahi M. Enzyme mass-transfer coefficient in aqueous two-phase systems sing static mixer extraction column. Bioprocess Biosyst Eng. 2002;25:169–78.
Salamanca MH, Merchuk JC, Andrews BA, Asenjo JA. On the kinetics of phase separation in aqueous two phase systems. J Chromatogr B. 1998;711:319–29.
Selber K, Tjerneld F, Collén A, Hyytiä T, Nakari-Setälä T, Bailey M, et al. Large-scale separation and production of engineered proteins, designed for facilitated recovery in detergent-based aqueous two-phase extraction systems. Process Biochem. 2004;39:889–96.
Show LP, Tan CP, Anuar MS, Ariff A, Yusof YA, Chen SK, Ling TC. Extractive fermentation for improved production and recovery of lipase derived from Burkholderia cepacia using a thermoseparating polymer in aqueous two-phase systems. Bioresour Technol. 2012;116:226–33.
Silva DFC, Azevedo AM, Fernandes P, Chu V, et al. Design of a microfluidic platform for monoclonal antibody extraction using an aqueous two-phase system. J Chromatogr A. 2012;1249:1–7.
Silva DFC, Azevedo AM, Fernandes P, Chu V, et al. Determination of partition coefficients for biomolecules in a microfluidic aqueous two phase system platform using fluorescence microscopy. J Chromatogr A. 2017;1487:242–7. doi:10.1016/j.chroma.2016.12.036.
Soares RR, Azevedo AM, Van Alstine JM, Aires-Barros MR. Partitioning in aqueous two-phase systems: analysis of strengths, weaknesses, opportunities and threats. Biotechnol J. 2015;10:1158–69.
Srinivas ND, Narayan AV, Raghavarao KSMS. Mass transfer in a spray column during two-phase extraction of horse radish peroxidase. Process Biochem. 2002;38:387–91.
Stella A, Clive PHR. Backmixing in Karr reciprocating-plate extraction columns. Ind Eng Chem Res. 2006;45:6555–62.
Sutherland IA, Audo G, Burton E, Couillard F, Fisher D, Garrad I, Hewitson P, Intes O. Rapid linear scale-up of a protein separation by centrifugal partition chromatography. J Chromatogr A. 2008;1190:57–62.
Torres-Acosta MA, Aguilar-Yáñez JM, Rito-Palomares M, Titchener-Hooker NJ. Economic analysis of uricase production under uncertainty: contrast of chromatographic purification and aqueous two-phase extraction (with and without PEG recycle). Biotechnol Prog. 2016;32:126–33.
Tsukamoto M, Taira S, Yamamura S, Morita Y, Nagatani N, Takamura Y, Tamiya E. Cell separation by an aqueous two-phase system in a microfluidic device. Analyst. 2009;134:1994–8.
Vazquez-Villegas P, Aguilar O, Rito-Palomares M. Study of biomolecules partition coefficients on a novel continuous separator using polymer-salt aqueous two-phase systems. Sep Purif Technol. 2011;78:69–75.
Vazquez-Villegas P, Aguilar O, Rito-Palomares M. Continuous enzyme aqueous two-phase extraction using a novel tubular mixer settler in multi-step counter current arrangement. Sep Purif Technol. 2015;141:263–8.
Veide A, Lindbäck T, Enfors SO. Continuous extraction of β-D-galactosidase form Escherichia coli in an aqueous two-phase system: effects of biomass concentration on partitioning and mass transfer. Enzym Microb Technol. 1984;6:325–30.
Venancio A, Teixeira JA. Protein mass transfer studies on a spray column using the PEG-Reppal PES 100 aqueous two-phase system. Bioprocess Eng. 1995;13:251–5.
Wachs A, Benyamin J, Semiat R, Lewin DR. Control of a pilot-scale Karr liquid–liquid extraction column. Comput Chem Eng. 1997;21:601–6.
Xu Y, Souza MA, Ribeiro-Pontes MZ, Vitolo M, Pessoa-Jr A. Liquid-liquid extraction of pharmaceuticals by aqueous two-phase systems. Braz J Pharm Sci. 2001;37:306–20.
Zydney AL. Continuous downstream processing for high value biological products: a review. Biotechnol Bioeng. 2016;113:465–75.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing AG
About this chapter
Cite this chapter
Vázquez-Villegas, P., Aguilar, O. (2017). Continuous Aqueous Two-Phase System Processes. In: Rito-Palomares, M., Benavides, J. (eds) Aqueous Two-Phase Systems for Bioprocess Development for the Recovery of Biological Products. Food Engineering Series. Springer, Cham. https://doi.org/10.1007/978-3-319-59309-8_8
Download citation
DOI: https://doi.org/10.1007/978-3-319-59309-8_8
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-59308-1
Online ISBN: 978-3-319-59309-8
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)