Abstract
Precipitation is the process of solid formation from solution by means of a reaction. It is most frequently used in the removal and recovery of metals from solution. In scientific terms, precipitation is affected by a chemical reaction that forms a salt whose solubility in solution is exceeded. The thermodynamic driving force causing precipitation is called supersaturation. Definitions of supersaturation are not consistent in the literature, and a variety of equations are used for the calculation of supersaturation. The major mechanisms comprising precipitation are nucleation, growth and agglomeration. High supersaturation levels favour nucleation, whilst lower levels favour crystal growth. Agglomeration occurs in the presence of large numbers of particles, in a supersaturated environment.
Precipitation is commonly used for metal removal from wastewaters, but is not yet commonly used for metal recovery from wastewaters. Metal hydroxide precipitation is the most commonly used method, although metal sulphide precipitation has many advantages. Other methods of metal removal can be in the form of sulphate (e.g. CaSO4.2H2O) or fluoride (e.g. CaF) salts.
Crystalliser design for water treatment ranges in complexity from the simplest pipe reactor to the more sophisticated fluidised bed reactor, which is an extremely effective design for metal removal and recovery.
In summary, when using precipitation as an extremely effective metal removal and recovery method, careful attention must be paid to designing precipitation systems that are able to produce precipitates with desirable separation characteristics.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Notes
- 1.
There is no widely agreed criteria-based definition of a heavy metal. See Duffus, J. H. (2002). “Heavy metals” a meaningless term? (IUPAC Technical Report).” Pure and Applied Chemistry 74(5): 793–807. http://dx.doi.org/10.1351/pac200274050793
References
Adams M, Lawrence R, Bratty M (2008) Biogenic sulphide for cyanide recycle and copper recovery in gold-copper ore processing. Miner Eng 21(6):509–517. http://dx.doi.org/10.1016/j.mineng.2008.02.001
Aldaco R, Irabien A, Luis P (2005) Fluidized bed reactor for fluoride removal. Chem Eng J 107(1–3):113–117. http://dx.doi.org/10.1016/j.cej.2004.12.017
Aldaco R, Garea A, Irabien A (2007) Particle growth kinetics of calcium fluoride in a fluidized bed reactor. Chem Eng Sci 62(11):2958–2966. http://dx.doi.org/10.1016/j.ces.2007.02.045
Al-Othman A, Demopoulos GR (2009) Gypsum crystallization and hydrochloric acid regeneration by reaction of calcium chloride solution with sulfuric acid. Hydrometallurgy 96(1–2):95–102. http://dx.doi.org/10.1016/j.hydromet.2008.08.010
Bijmans MFM, van Helvoort P-J, Buisman CJN, Lens PNL (2009) Effect of the sulphide concentration on zinc bio-precipitation in a single stage sulfidogenic bioreactor at pH 5.5. Sep Purif Technol 69(3):243–248. http://dx.doi.org/10.1016/j.seppur.2009.07.023
Bryson AW, Bijsterveld CH (1991) Kinetics of the precipitation of manganese and cobalt sulphides in the purification of a manganese sulphate electrolyte. Hydrometallurgy 27(1):75–84. http://dx.doi.org/10.1016/0304-386x(91)90079-2
Costodes VCT, Lewis AE (2006) Reactive crystallization of nickel hydroxy-carbonate in fluidized-bed reactor: fines production and column design. Chem Eng Sci 61(5):1377–1385. http://dx.doi.org/10.1016/j.ces.2005.08.038
Dill S, Cowan J, Wood A Bowell R (1998) A review of sulfate removal options for mine waters. International Mine Water Association Proceedings. Johannesburg, South Africa, pp 329–342
Duffus JH (2002) Heavy metals a meaningless term? (IUPAC Technical Report). Pure Appl Chem 74(5):793–807. http://dx.doi.org/10.1351/pac200274050793
Erdem M, Tumen F (2004) Chromium removal from aqueous solution by the ferrite process. J Hazard Mater 109(1):71–77
Gómez DKV (2013) Simultaneous sulfate reduction and metal precipitation in an inverse fluidized bed reactor. PhD thesis, UNESCO-IHE Institute for Water Education, Delft, the Netherlands
Greenberg B (1990) Precipitation of heavy metal oxides; controlling water pollution, Google Patents
Grijalva VMG (2009) Biological and physical-chemical methods for treatment of semiconductor manufacturing effluents. Doctor of Philosophy, University of Arizona, USA
Guillard D, Lewis AE (2001) Nickel carbonate precipitation in a fluidized-bed reactor. Ind Eng Chem Res 40(23):5564–5569. http://dx.doi.org/10.1021/ie010312q
Guillard D, Lewis AE (2002) Optimization of nickel hydroxycarbonate precipitation using a laboratory pellet reactor. Ind Eng Chem Res 41(13):3110–3114. http://dx.doi.org/10.1021/ie010873h
Harmandas NG, Koutsoukos PG (1996) The formation of iron(II) sulfides in aqueous solutions. J Cryst Growth 167(3–4):719–724. http://dx.doi.org/10.1016/0022-0248(96)00257-6
Heffels S, Kind M (1999) Seeding technology: an underestimated critical success factor for crystallization. In: Proceedings of the 14th International Symposium on Industrial Crystallization, Institution of Chemical Engineers, Warwickshire, UK
Huisman JL, Schouten G, Schultz C (2006) Biologically produced sulphide for purification of process streams, effluent treatment and recovery of metals in the metal and mining industry. Hydrometallurgy 83(1–4):106–113. http://dx.doi.org/10.1016/j.hydromet.2006.03.017
Jones A, Rigopoulos S, Zauner R (2004) Crystallization and precipitation engineering. In: Barbosa-Póvoa A, Matos H (eds) Computer aided chemical engineering, vol 18. Elsevier, Amsterdam, pp 75–86. http://dx.doi.org/10.1016/S1570-7946(04)80084-1
Kaksonen AH, Puhakka JA (2007) Sulfate reduction based bioprocesses for the treatment of acid mine drainage and the recovery of metals. Eng Life Sci 7(6):541–564. http://dx.doi.org/10.1002/elsc.200720216
Kaksonen AH, Riekkola-Vanhanen ML, Puhakka JA (2003) Optimization of metal sulphide precipitation in fluidized-bed treatment of acidic wastewater. Water Res 37(2):255–266. http://dx.doi.org/10.1016/s0043-1354(02)00267-1
Karbanee N, Van Hille RP, Lewis AE (2008) Controlled nickel sulphide precipitation using gaseous hydrogen sulphide. Ind Eng Chem Res 47(5):1596–1602. http://dx.doi.org/10.1021/ie0711224
Karidakis T, Agatzini-Leonardou S, Neou-Syngouna P (2005) Removal of magnesium from nickel laterite leach liquors by chemical precipitation using calcium hydroxide and the potential use of the precipitate as a filler material. Hydrometallurgy 76(1):105–114. http://dx.doi.org/10.1016/j.hydromet.2004.09.007
Kashchiev D, van Rosmalen GM (2003) Review: nucleation in solutions revisited. Cryst Res Technol 38(7–8):555–574. http://dx.doi.org/10.1002/crat.200310070
Kroschwitz JI, Seidel A (2006) Kirk-Othmer encyclopedia of chemical technology, Wiley. http://dx.doi.org/10.1002/crat.200310070
Levenspiel O (1999) Chemical reaction engineering. Ind Eng Chem Res 38(11):4140–4143. doi:10.1021/ie990488g
Levenspiel O (2002) Modeling in chemical engineering. Chem Eng Sci 57(22):4691–4696. https://doi.org/10.1016/S0009-2509(02)00280-4
Lewis AE (2010) Review of metal sulphide precipitation. Hydrometallurgy 104(2):222–234. http://dx.doi.org/10.1016/j.hydromet.2010.06.010
Lewis AE, Nduna M (2014) Improving surface charge and particle size in precipitation of métal sulphides. 19th International Symposium on Industrial Crystallization (ISIC19), Toulouse, France, 16–19 September,
Lewis AE, Seckler MM, Kramer H, van Rosmalen GM (2015) Industrial crystallization: fundamentals and applications. Cambridge University Press. http://dx.doi.org/10.1017/cbo9781107280427
Merritt RC, Seidel DC, Burnham DA, Bush PD (1985) Recovery from solution. In: Weiss NL (ed) SME mineral processing handbook, vol 2. Society of Mining Engineers of the Americal Institute of Mining, Metallurgical, and Petroleum Engineers, New York, pp 51–59
Mishra PK, Das RP (1992) Kinetics of zinc and cobalt sulphide precipitation and its application in hydrometallurgical separation. Hydrometallurgy 28(3):373–379. http://dx.doi.org/10.1016/0304-386x(92)90042-x
Mokone TP, van Hille RP, Lewis AE (2010) Effect of solution chemistry on particle characteristics during metal sulphide precipitation. J Colloid Interface Sci 351(1):10–18. http://dx.doi.org/10.1016/j.jcis.2010.06.027
Mokone TP, Lewis AE, van Hille RP (2012a) Effect of post-precipitation conditions on surface properties of colloidal metal sulphide precipitates. Hydrometallurgy 119–120:55–66. http://dx.doi.org/10.1016/j.hydromet.2012.02.015
Mokone TP, van Hille RP, Lewis AE (2012b) Metal sulphides from wastewater: assessing the impact of supersaturation control strategies. Water Res 46(7):2088–2100. http://dx.doi.org/10.1016/j.watres.2012.01.027
Mullin JW (2001) Crystallization. Butterworth-Heinemann. http://dx.doi.org/10.1021/op0101005
Nduna M, Lewis A (2014) Removal of metal ions from industrial effluents and acid mine drainage by metal sulphide precipitation. Water Research Commission, Research Project No. K5/2108
Nduna M, Rodriguez-Pascual M, Lewis A (2013) Effect of dissolved precipitating ions on the settling characteristics of copper sulphide. J South Afr Inst Min Metall 113(5):00–00. Available from: <http://www.scielo.org.za/scielo.php?script=sci_arttext&pid=S0038-223X2013000500009&lng=en&nrm=iso>. ISSN 2411-9717
Peters RW (1985) Evaluation of recent treatment techniques for removal of heavy metals from industrial wastewaters. American Industrial Chemical Engineering Symposium Series, Citeseer
Randolph AD, Larson MA (1988) Theory of particulate processes: analysis and techniques of continuous crystallization. Academic, New York. http://dx.doi.org/10.1002/aic.690180343
Rhodes MJ (2008) Introduction to particle technology. Wiley, Weinheim. http://dx.doi.org/10.1002/9780470727102
Rickard D (1995) Kinetics of FeS precipitation: part 1. Competing reaction mechanisms. Geochim Cosmochim Acta 59(21):4367–4379. http://dx.doi.org/10.1016/0016-7037(95)00251-t
Sampaio R, Timmers R, Kocks N, André V, Duarte M, van Hullebusch E, Farges F, Lens P (2010) Zn-Ni sulfide selective precipitation: the role of supersaturation. Sep Purif Technol 74(1):108–118. http://dx.doi.org/10.1016/j.seppur.2010.05.013
Schiewer S, Volesky B (2000) In: Lovley DR (ed) Biosorption processes for heavy metal removal. Environmental microbe-metal interactions. ASM Press, Washington, pp 329–362. http://dx.doi.org/10.1128/9781555818098.ch14
Seckler MM (1994) Calcium phosphate precipitation in a fluidized bed. PhD Thesis, Delft University of Technology, Delft, The Netherlands
Söhnel O, Garside J (1992) Precipitation – basic principles and industrial application. Butterworth Heinemann Ltd, Oxford
Tabak HH, Scharp R, Burckle J, Kawahara FK, Govind R (2003) Advances in biotreatment of acid mine drainage and biorecovery of metals: 1. Metal precipitation for recovery and recycle. Biodegradation 14(6):423–436. http://dx.doi.org/10.1023/a:1027332902740
Tai CY (1999) Crystal growth kinetics of two-step growth process in liquid fluidized-bed crystallizers. J Cryst Growth 206(1–2):109–118. http://dx.doi.org/10.1016/s0022-0248(99)00300-0
Tai CY, Chien WC, Chen CY (1999) Crystal growth kinetics of calcite in a dense fluidized-bed crystallizer. AICHE J 45(8):1605–1614. http://dx.doi.org/10.1002/aic.690450802
Toyokura K, Tanaka H, Tanahashi J (1973) Size distribution of crystals from classified bed type crystallizer. J Chem Eng Japan 6(4):325–331. http://dx.doi.org/10.1252/jcej.6.325
Ullmann F Gerhartz W (1998) Ullmann’s encyclopedia of industrial chemistry, VCH. http://dx.doi.org/10.1002/14356007
USEPA (2000) Wastewater technology fact sheet. Chemical Precipitation. US EPA Washington, DC
Van Ammers M, Van Dijk J, Graveland A, Nühn P (1986) State of the art of pellet softening in the Netherlands. Water Supply 4:223–235
van Hille R, Foster T, Storey A, Duncan J Lewis A (2004) Heavy metal precipitation by sulphide and bicarbonate: evaluating methods to predict anaerobic digester overflow performance. In: International Mine Water Association Symposium 2004: Mine Water 2004 – Process, Policy, and Progress, Newcastle upon Tyne, United kingdom
van Hille RP, Peterson KA, Lewis AE (2005) Copper sulphide precipitation in a fluidised bed reactor. Chem Eng Sci 60(10):2571–2578. http://dx.doi.org/10.1016/j.ces.2004.11.052
Veeken A, de Vries S, van der Mark A, Rulkens W (2003) Selective precipitation of heavy metals as controlled by a sulphide-selective electrode. Sep Sci Technol 38:1–19. http://dx.doi.org/10.1081/ss-120016695
Wang Y, Anderson P (1992) Effect of the surface characteristics of seed on copper precipitation. Water Sci Technol 26(9–11):2141–2143
Wemhoff MF (1984) Recovery of metal from waste water by chemical precipitation, Google Patents
Wilms D, Vercaemst K, Van Dijk J (1992) Recovery of silver by crystallization of silver carbonate in a fluidized-bed reactor. Water Res 26(2):235–239. https://doi.org/10.1016/0043-1354(92)90223-Q
Wojcik JA (1999) Modelling of fluidized-bed crystallizers. 14th International Symposium on Industrial Crystallization, Institute of Chemical Engineers (IChemE), United Kingdom
Zhou P, Huang J-C, Li AWF, Wei S (1999) Heavy metal removal from wastewater in fluidized bed reactor. Water Res 33(8):1918–1924. http://dx.doi.org/10.1016/s0043-1354(98)00376-5
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing AG
About this chapter
Cite this chapter
Lewis, A. (2017). Precipitation of Heavy Metals. In: Rene, E., Sahinkaya, E., Lewis, A., Lens, P. (eds) Sustainable Heavy Metal Remediation. Environmental Chemistry for a Sustainable World, vol 8. Springer, Cham. https://doi.org/10.1007/978-3-319-58622-9_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-58622-9_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-58621-2
Online ISBN: 978-3-319-58622-9
eBook Packages: Earth and Environmental ScienceEarth and Environmental Science (R0)