Skip to main content

Assessing the Reliability of Electrical Drivers Used in LED-Based Lighting Devices

  • Chapter
  • First Online:
  • 1210 Accesses

Part of the book series: Solid State Lighting Technology and Application Series ((SSLTA,volume 3))

Abstract

Electrical components used in LED lighting devices have a significant impact on the reliability of lighting systems. Understanding the reliability of LED drivers requires a knowledge of the intended use of the device including environmental (e.g., temperature, humidity), electrical (i.e., voltage quality and transients), and mechanical (i.e., vibration) stresses that the products would experience. In addition, knowledge of the susceptibility of key electronic components (e.g., capacitors, switching transistors, diodes, ICs, and linear components) to these stresses is also important in understanding overall product reliability. Although this information is difficult to determine for an electronic assembly such as the LED lighting driver, accelerated tests can help provide insights regarding likely failure modes and provide a basis to project reliability and product lifetime. In this chapter we have investigated common failure modes in LED drivers under accelerated testing conditions.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Next Generation Lighting Industry Alliance and LED Systems Reliability Consortium, LED Luminaire Lifetime: Recommendations for Testing and Reporting. Prepared for the U.S. Department of Energy (2014)

    Google Scholar 

  2. S. Winder, Power Supplies for LED Driving (Elsevier/Newnes, Amsterdam, 2008)

    Google Scholar 

  3. S.D. Shepherd, K.C. Mills, R. Yaga, C. Johnson, J.L. Davis, New understandings of failure modes in SSL luminaires. Proc. SPIE 9190(2014), 919018 (2014). doi:10.1117/12.2062243

    Google Scholar 

  4. J.L. Davis, Accelerated life test results for SSL luminaire electronics. Presented at the 2015 U.S. Department of Energy’s Solid-State Lighting Research and Development Workshop, San Francisco, CA (2015), http://www.energy.gov/sites/prod/files/2015/02/f19/davis-l_reliability_sanfrancisco2015.pdf

  5. A. Lahyani, P. Venet, G. Grellet, P.-J. Viverge, Failure prediction of electrolytic capacitors during operation of a switchmode power supply. IEEE Trans. Power Electron. 13, 1199 (1998)

    Article  Google Scholar 

  6. Reliability Analysis Center, Reliable Application of Capacitors (Reliability Analysis Center, Rome, 1996)

    Google Scholar 

  7. C.S. Kulkarni, J.R. Celaya, K. Goebel, G. Biswas, Physics based electrolytic capacitor degradation models for prognostic studies under thermal overstress. European Conference of the Prognostics and Health Management Society (2012), p. 1

    Google Scholar 

  8. A.M. Iman, D.M. Divan, R.G. Harley, T.G. Habetler, Electrolytic capacitor failure mechanism due to inrush current. Conference Record of the 2007 I.E. Industry Applications Conference, 42nd Annual Meeting of the Industry Applications Conference (2007), pp. 730–736

    Google Scholar 

  9. P. Lall, P. Sakalaukus, J.L. Davis, Reliability and failure modes of solid-state lighting electrical drivers subjected to accelerated aging. IEEE Access. 3, 53 (2015)

    Google Scholar 

  10. Y. Zhou, X. Li, X. Ye, G. Zhai, A remaining useful life prediction method based on condition monitoring for LED driver. 2012 Prognostics & System Health Management Conference (PHM-2012 Beijing), MU3086 (2012). doi: 10.1109/PHM.2012.6228797

  11. M. Makdessi, Modeling, ageing and health monitoring of metallized films capacitors used in power electronics applications. Journee Scientifique St. Bernard (2012)

    Google Scholar 

  12. H. Wang, F. Blaabjerf, Reliability of capacitors for DC-link applications—An overview. 2013 I.E. Energy Conversion Conference and Exposition (ECCE) (2013), pp. 1866–1873

    Google Scholar 

  13. F. Lin, X. Dai, Z. Yao, J. Li, Research on electrode-end contact degradation of metallized polypropylene capacitors. IEEE Trans. Magn. 39(1), 353 (2003)

    Article  Google Scholar 

  14. R.W. Brown, Linking corrosion and catastrophic failure in low-power metallized polypropylene capacitors. IEEE Trans. Device Mater. Reliab. 6(2), 326–333 (2006)

    Article  Google Scholar 

  15. S. Yang, A. Bryant, P. Mawby, D. Xiang, L. Ran, P. Tavner, An industry-based survey of reliability in power electronic converters. IEEE. Trans. Ind. Appl. 47(3), 1441–1451 (2011)

    Article  Google Scholar 

  16. N. Valentine, D. Das, B. Sood, M. Pecht, Failure analysis of modern power semiconductor switching devices, in IMAPS 48th International Symposium on Microelectronics, Orlando, FL, 27–29 October (2015). doi: http://dx.doi.org/10.4071/isom-2015-THA56

  17. X. Li, J. Qin, J.B. Bernstein, Compact modeling of MOSFET Wearout mechanisms for circuit-reliability simulation. IEEE Trans. Device Mater. Reliab. 8(1), 98–121 (2008)

    Article  Google Scholar 

  18. F. Lu, J. Shao, X. Liu, X. Wang, Validation test method of TDDB physics-of-failure models. 2012 Prognostics & System Health Management Conference (PHM-2012 Beijing) (2012), pp. 1–4

    Google Scholar 

  19. Z. Zhou, X. Liu, Q. Shi, Y. En, X. Wang, Failure rate calculation for NMOS devices under multiple failure mechanisms. 2013 I.E. International Symposium on the Physical and Failure Analysis of Integrated Circuits (IPFA) (2013), pp. 362–365

    Google Scholar 

  20. J.R. Celaya, A. Saxena, C.S. Kulkarni, S. Saha, K. Goebel, Prognostics approach for power MOSFET under thermal-stress aging. 2012 Proceedings of the Reliability and Maintainability Symposium (RAMS) (2012)

    Google Scholar 

  21. S. Saha, J.R. Celaya, V. Vashchenko, S. Mahiuddin, K.F. Goebel, Accelerated aging with electrical overstress and prognostics for power MOSFETs. 2011 I.E. EnergyTech (2011)

    Google Scholar 

  22. I. Vaalasranta, J. Pippola, L. Frisk, Power MOSFET failure and degradation mechanisms in flyback topology under high temperature and humidity conditions. 2013 9th IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives (SDEMPED) (2013), pp. 16–22. doi: 10.1109/DEMPED.2013.6645691

  23. IEEE, Standard 1100-2005. IEEE Recommended Practice for Powering and Grounding Electronic Equipment (2005)

    Google Scholar 

  24. P.F.Keebler, Ingredients for the success of LED lighting. Presented at the U.S. Department of Energy’s Solid-State Lighting Research and Development Workshop, Atlanta, GA (2012). January. http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/keebler_discussion_2012rdworkshop.pdf

  25. W.B. Nelson, Accelerated Testing: Statistical Methods, Test Plans, and Data Analysis (Wiley Interscience, Wiley, Hoboken, 2004)

    Google Scholar 

  26. RTI International, Hammer Test Findings for Solid-State Lighting Luminaires (U.S. Department of Energy, 2012), December 2013

    Google Scholar 

  27. M.E. Poplawski, M.R. Ledbetter, M.A. Smith, L-Prize: stress testing of the Philips 60W replacement lamp entry (2012), http://www.lightingprize.org/pdfs/lprize_60w-stress-testing.pdf

  28. L. Han, N. Narendran, Developing an accelerated life test method for LED drivers. Ninth International Conference on Solid State Lighting. Proceedings of the SPIE 7422, 742209 (2009)

    Google Scholar 

  29. L. Han, N. Narendran, An accelerated test method for predicting the useful life of an LED driver. IEEE Trans. Power Electron. 26(8), 2249–2257 (2011)

    Article  Google Scholar 

  30. J.L. Davis, K. Mills, M. Lamvik, R. Yaga, S.D. Shepherd, J. Bittle, N. Baldasaro E. Solano, G. Bobashev, C. Johnson, A. Evans, System reliability for LED-based products. 2014 15th International Conference on Thermal, Mechanical, and Multi-physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE), Ghent, Belgium. 7–9 April (2014). doi: 10.1109/EuroSimE.2014.6813879

  31. Pacific Northwest National Laboratory, CALiPER Report 20.3: Stress Testing of LED PAR Lamps (2014)

    Google Scholar 

  32. S. Tarashioon, W.D. van Driel, G.Q. Zhang, Multi-physics reliability simulation for solid state lighting devices. Microelectron. Reliab. 54, 1212–1222 (2014)

    Article  Google Scholar 

Download references

Acknowledgments

This material is based on work supported by the US Department of Energy under Award Number DE-EE0005124.

Disclaimer

This report was prepared as an account of work sponsored by an agency of the US Government. Neither the US Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the US Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the US Government or any agency thereof.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. Lynn Davis .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG

About this chapter

Cite this chapter

Lynn Davis, J., Mills, K., Yaga, R., Johnson, C., Young, J. (2018). Assessing the Reliability of Electrical Drivers Used in LED-Based Lighting Devices. In: van Driel, W., Fan, X., Zhang, G. (eds) Solid State Lighting Reliability Part 2. Solid State Lighting Technology and Application Series, vol 3. Springer, Cham. https://doi.org/10.1007/978-3-319-58175-0_15

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-58175-0_15

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-58174-3

  • Online ISBN: 978-3-319-58175-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics