Skip to main content

Developing Cemented Carbides Through ICME

  • Conference paper
  • First Online:
  • 1684 Accesses

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

The ICME (Integrated Computational Materials Engineering) for cemented carbides aims to combine key experiments with multi-scale simulations from nano (10−10~10−8 m) to micro (10−8~10−4 m) to meso (10−4~10−2 m) and to macro (10−2~10 m) during the whole R&D process of cemented carbides. Based on ICME, the framework for R&D of cemented carbides, involving end-user demand, product design and industrial application, is established. In this work, a description to our established thermodynamic and thermophysical (diffusion coefficient, interfacial energy, and thermal conductivity and so on) databases is presented, followed by simulation of microstructure evolution during sintering of cemented carbides by means of phase field method. Work is also done to investigate the correlation between microstructure and mechanical properties (crack, stress distribution, and coupled temp-displacement) by using phase field and finite element methods. The proposed ICME for cemented carbides is used to develop a few new cemented carbides (including double layer gradient cemented carbides and γ′-strengthened Co–Ni–Al binder cemented carbides), which have found industry applications.

This is a preview of subscription content, log in via an institution.

References

  1. M. Rosso, G. Porto et al., Studies of graded cemented carbides components. Int. J. Refract. Metals Hard Mater. 17, 187–192 (1999)

    Article  Google Scholar 

  2. M. Ekroth, K. Frisk et al., Development of a thermodynamic database for cemented carbides for design and processing simulations. Metall. Mater. Trans. B 31B, 615–619 (2000)

    Article  Google Scholar 

  3. Y. Peng, Y. Du et al., CSUTDCC1-A thermodynamic database for multicomponent cemented carbides. Int. J. Refract. Metals Hard Mater. 42, 57–70 (2014)

    Article  Google Scholar 

  4. W. Zhang, Y. Du et al., CSUDDCC1—a diffusion database for multicomponent cemented carbides. Int. J. Refract. Metals Hard Mater. 43, 164–180 (2014)

    Article  Google Scholar 

  5. Y. Wang, P. Zhou et al., A thermodynamic description of the Al-Co-Ni system and site occupancy in Co- AlNi3 composite binder phase. J. Alloy. Compd. 687, 855–866 (2016)

    Article  Google Scholar 

  6. I. Borgh, P. Hedström et al., Synthesis and phase separation of (Ti, Zr)C. Acta Mater. 66, 209–218 (2014)

    Article  Google Scholar 

  7. T. Ma, P. Hedström et al., Self-organizing nanostructured lamellar (Ti, Zr)C—a superhard mixed carbide. Int. J. Refract. Metals Hard Mater. 51, 25–28 (2015)

    Article  Google Scholar 

  8. Y. Pan, Y. Du et al., Thermodynamic description and quaternary miscibility gap of the C–Hf–Ti–W system. J. Alloy. Compd., Accepted

    Google Scholar 

  9. W. Zhang, Y. Du et al., CSUDDCC1-A diffusion database for multicomponent cemented carbides. Int J. Refract. Metals Hard Mater. 43, 164–180 (2014)

    Article  Google Scholar 

  10. Y.W. Cui, G.L. Xu et al., Interdiffusion and atomic mobility for face-centered cubic (FCC) Co–W alloys. Metall. Mater. Trans. A 44A, 5–1621 (2013)

    Google Scholar 

  11. X. He, W. Zhang et al., Interdiffusivities and atomic mobilities in FCC Co–Mo–W alloys. CALPHAD 49, 35–40 (2015)

    Article  Google Scholar 

  12. M. Finnis, The theory of metal–ceramic interfaces. J. Phys.: Condens. Matter 8, 5811 (1996)

    Google Scholar 

  13. R. Janisch, C. Elsässer, Segregated light elements at grain boundaries in niobium and molybdenum. Phys. Rev. B 67(22), 224101 (2003)

    Article  Google Scholar 

  14. W. Zhang, J. Smith et al., Influence of sulfur on the adhesion of the nickel/alumina interface. Phys. Rev. B 67, 245414 (2003)

    Article  Google Scholar 

  15. W. Guo, K. Li et al., Microstructure and composition of segregation layers at WC/Co interfaces in ultrafine-grained cemented carbides co-doped with Cr and V. Int. J. Refract. Metals Hard Mater. 58, 68–73 (2016)

    Google Scholar 

  16. L.S. Sigl, H.E. Exner, Experimental study of the mechanics of fracture in WC-Co alloys. Metall. Trans. A 18, 1299–1308 (1987)

    Article  Google Scholar 

  17. W. Zhang, Y. Du et al., A new type of double-layer gradient cemented carbides: preparation and microstructure characterization. Scripta Mater. 123, 73–76 (2016)

    Article  Google Scholar 

  18. J. Long, W. Zhang et al., A new type of WC-Co-Ni-Al cemented carbide: grain size and morphology of γ′-strengthened composite binder phase. Scripta Mater. 126, 33–36 (2016)

    Google Scholar 

Download references

Acknowledgements

The financial support from National Natural Science Foundation of China (Grant Nos. 51371199 and 51601061) and Ministry of Industry and Information Technology of China (Grant No. 2015ZX04005008) is greatly acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong Du .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Minerals, Metals & Materials Society

About this paper

Cite this paper

Du, Y. et al. (2017). Developing Cemented Carbides Through ICME. In: Mason, P., et al. Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017). The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-57864-4_15

Download citation

Publish with us

Policies and ethics