Abstract
Nowadays diamond burnishing, which belongs to the cold plastic manufacturing procedures, is used more frequently for final finishing operations of parts. By its application, the surface roughness and the micro-hardness in the sub-layers of the components can be increased. The procedure of diamond burnishing can be performed for final finishing manufacturing of outer and inner cylindrical surfaces, and shaped surfaces (e.g. conical, spherical and even statue like) too. The parameters which effect to the surface features during manufacturing are burnishing speed, feed rate, burnishing force, the number of passes, material and geometrical data of the working part of the burnishing tool, furthermore the lubricant applied to burnishing. During our experiments we have chosen from the above mentioned parameters the burnishing speed, the feed rate and the burnishing force and we examined what is the effect of these parameters to the surface topography when manufacturing outer surface of cylindrical components by burnishing tool having given geometrical dimensions. The experiments were executed by the Factorial Experiment Design method. On the base of the evaluated experiment data the improvement ratio of surface roughness was determined by empirical formulas. The technological parameter and burnishing force values were shown out, which provided the highest improvement ratio of surface roughness.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Tisza M, Balogh A, Schäffer J (2007) Mechanical technologies. Miskolc (Hungary), p 251
http://www.transet-tool.com/index.php?option=com_content&task=view&id=43&Itemid=38. Accessed 21 June 2016
Kundrák J, Markopoulos A (2016) FEM/AI models for the simulation of precision grinding. Manuf Technol 16(2):384–390
Rusko M, Kralikova R (2013) Implementation of environmental oriented monitoring in the manufacturing company. Adv Mater Res 816–817:1225–1230
Vereschaka AA (2013) Improvement of working efficiency of cutting tools by modifying its surface properties by application of wear-resistant complexes. Adv Mater Res 712–715:347–351
Kuric I (2011) Evaluation of machine tool quality. Int J Quality Res 5(4):269–275
Zębala W, Kowalczyk R (2014) Cutting data influence on cutting forces and surface finish during sintered carbide turning. Key Eng Mater 581:148–153. ISSN 1013-9826. doi:10.4028/www.scientific.net/KEM.581.148
Lancea C, Ivan NV, Chicoş LA, Oancea Gh (2008) Optimization of CNC milling files since CAD phases. In: Annals of DAAAM for 2008 & Proceedings 19th international DAAAM symposium intelligent manufacturing and automation: focus on next generation of intelligent systems and solutions, Oct. 22–25, Trnava, Slovakia, ISSN:1726-9679, pp 741–742
Kundrák J, Felhő Cs (2016) 3D roughness parameters of surfaces face milled by special tools. Manuf Technol 16(3):532–538
Luo H, Liu J, Wang L, Zhong Q (2006) The effect of burnishing parameters on burnishing force and surface micro-hardness. Int J Adv Manuf Technol 28(7):707–713
Luo H, Liu J, Wang L, Zhong Q (2005) Investigation of the burnishing process with PCD tool on non-ferrous metals. Int J Adv Manuf Technol 25:454–459
Yu L, Wang L (1999) Effect of various parameters on the surface roughness of an aluminium alloy burnished with a spherical surfaced polycrystalline diamond tool. Int J Mach Tools Manuf 39:459–469
Stalin John MR, Suresh P, Raguraman D, Vinayagam BK (2014) Surface characteristics of low plasticity burnishing for different materials using lathe. Arab J Sci Eng 39:3209–3216
Tadic B, Todorovic MP, Luzanin O, Miljanovic D, Jeremic MB, Bogdanovic B, Vukelic D (2013) Using specially designed high-stiffness burnishing tool to achieve high-quality surface finish. Int J Adv Manuf Technol 67:601–611
Majzoobi GH, Zare Jouneghani F, Khademi E (2016) Experimental and numerical studies on the effect of deep rolling on bending fretting fatigue resistance of Al7075. Int J Adv Manuf Technol 8(9):2137–2148. doi:10.1007/s00170-015-7542-z
Randjelovic S, Tadic B, Todorovic MP, Vukelic D, Milarodovic D, Radenkovic M, Tsiafis C (2015) Modelling of the ball burnishing process with a high-stiffness tool. Int J Adv Manuf Technol 81(9):1509–1518. doi:10.1007/s00170-015-7319-4
Fridrik L (1989) Chosen chapters from the topic of planning of experiments of production engineering. Budapest (Hungary), pp 109
Akkurt A (2011) Comparison of roller burnishing and other methods of finishing treatment of the surface of openings in parts from tool steel D3 for cold forming, Metal Science and Heat Treatment 53(3–4), (Russian Orig. Nos. 3–4, March–April, 2011), pp 145–150
Luca L, Neagu-Ventzel S, Marinescu I (2005) Effects of working parameters on surface finish in ball-burnishing of hardened steels. Precision Eng (Elsevier) 29:253–256. doi:10.1016/j.precisioneng.2004.02.002
El-Taweel TA, El-Axir MH (2009) Analysis and optimization of the ball burnishing process through the Taguchi technique. Int J Adv Manuf Technol 41:301–310. doi:10.1007/s00170-008-1485-6
Varga G (2016) Possibility to increase the life time of surfaces on parts by the use of diamond burnishing process. Key Eng Mater 686:100–107. ISSN:1662-9795. doi: 10.4028/www.scientific.net/KEM.686.100
Varga G, Sovilj B, Pásztor I (2013) Experimental analysis of sliding burnishing. Acad J Manuf Eng Editura Politechnica 11(3):6–11. ISSN:1583-7904
Acknowledgements
The described study was carried out as part of the EFOP-3.6.1-16-00011 “Younger and Renewing University—Innovative Knowledge City—institutional development of the University of Miskolc aiming at intelligent specialisation” project implemented in the framework of the Szechenyi 2020 program. The realization of this project is supported by the European Union, co-financed by the European Social Fund.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing AG
About this paper
Cite this paper
Varga, G., Ferencsik, V. (2017). Analysis of Surface Topography of Diamond Burnished Aluminium Alloy Components. In: Jármai, K., Bolló, B. (eds) Vehicle and Automotive Engineering. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-51189-4_15
Download citation
DOI: https://doi.org/10.1007/978-3-319-51189-4_15
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-51188-7
Online ISBN: 978-3-319-51189-4
eBook Packages: EngineeringEngineering (R0)