Abstract
With the rapid development of China alumina production, efficient utilization of plentiful low grade high-iron bauxite has received widespread attention in the aluminum industry. Based on this, “calcification-carbonization-direct reduction” method is proposed for extracting effectively valuable metals Al and Fe from high-iron bauxite. The research results indicate that: after the calcification-carbonization process for high-iron bauxite, leaching rate of Al2O3 can reach 83.67%, higher than extraction rate of Al2O3 through Bayer method. Then, direct reduction of calcification-carbonization residue is investigated. Metallization ratio of Fe is 80.5% when reduction temperature and time is 1050°C and 2h respectively. Moreover, metallization ratio of Fe can reach 93.6% with the addition of additive A. After the “calcification-carbonization-direct reduction” process, valuable metals Al and Fe can be extracted effectively from high-iron bauxite. The main component of final residue is CaCO3 and CaSiO3, which can be directly applicable to the cement industry.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Smith P. The processing of high silica bauxites–review of existing and potential processes [J]. Hydrometallurgy, 2009, (98): 162–176.
G. Power, M. Gräfe, C. Klauber. Bauxite residue issues: I. Current management, disposal and storage practices [J]. Hydrometallurgy, 2011, (108): 33–45.
C. Klauber, M. Gräfe, G. Power. Bauxite residue issues: II. Options for residue utilization [J]. Hydrometallurgy, 2011, (108): 11–32.
Wang Q.X., Zhang K.R., Zhao J.W., and Ma H.L. Status problems and countermeasures of development and utilization of bauxite resources in China[J]. Conservation and Utilization of Mineral Resorces., 2008, (5): 46–50.
MU Xin-he. Discussion on reasonable exploitation of bauxite mineral resources in China [J]. Mineral Re-sources and Geology, 2002, 16(5): 313–315.
Li Guanghui, Liu Mingxia, Rao Mingjun. Stepwise extraction of valuable components from red mud based on reductive roasting with sodium salts [J]. Journal of Hazardous Materials, 2014, (280): 774–780.
Zhang Ran, Zheng Shili, Ma Shuhua, et.al. Recovery of alumina and alkali in Bayer red mud by the formation of andradite-grossular hydrogarnet in hydrothermal process [J]. Hazard Mater, 2011, (189): 827–835.
Zhong Li, Zhang Yifei, Zhang Yi. Extraction of alumina and sodium oxide from red mud by a mild hydro-chemical process [J]. Hazard. Mater, 2009, (172): 1629–1634.
Pan Xiaolin, Yu Haiyan, Tu Ganfeng. Reduction of alkalinity in bauxite residue during Bayer digestion in high-ferrite diasporic bauxite [J], Hydrometallurgy 2015, (151): 98–106.
Ma S, Wen Z, Chen J, et al. An environmentally friendly design for low-grade diasporic-bauxite processing [J]. Minerals Engineering, 2009, 22(9–10): 793–798.
Li Xinhua, Gu Songqing, Yin Zhonglin. Regulating the digestion of high silica bauxite with calcium ferrite addition [J]. Hydrometallurgy, 2010, (104): 313–316.
Zhang T.A., Zhu X.F., Lv G.Z., Pan L., Liu Y., Zhao Q.Y., Li Y., Jiang X.L., and He J.C., Calcification-carbonation method for alumina production by using low-grade bauxite[C]. Light Metals, San Antonio TMS, 2013: 233–238.
Zhang T.A., Lv G.Z., Liu Y., Dou Z.H., Zhao Q.Y., Niu L.P., and He J.C., The Digestion of Alumina in Middle-low Bauxite based on Calcification carbonization Conversion: China, Patent, 201110275013.6[P]. 2011.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 TMS (The Minerals, Metals & Materials Society)
About this chapter
Cite this chapter
Weiguang, Z. et al. (2016). Study on effective extraction of Al and Fe from high-iron bauxite through “calcification-carbonization” method. In: Williams, E. (eds) Light Metals 2016. Springer, Cham. https://doi.org/10.1007/978-3-319-48251-4_3
Download citation
DOI: https://doi.org/10.1007/978-3-319-48251-4_3
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48615-4
Online ISBN: 978-3-319-48251-4
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)