Skip to main content

Abstract

Nowadays the most important Direct Reduction — DR processes in shaft furnaces has to deal with carbon fines precipitation and DRI carburization issues. Based in a cooperative research program joining Catholic University (PUC-Rio) and SAMARCO Mining Co, a project dealing with pellets reduction and those two phenomena was established. This work analyzes kinetically the three reactions mentioned before, considering typical values for the operational variables temperature, flowrate, pressure and gas composition, parameters commonly used to control the DRI formation in the Reduction Zone — RZ of the shaft furnaces. From laboratories experimental results, the kinetic equations for those reactions were established and, using the superposition principle, generated a specific global kinetic model for the iron oxide reduction and the soot formation. Finally, using those experimental results and applying a planned statistical factorial analysis for the experiments, the numerical coefficients for each equation were calculated and the correlation factor determined for the proposed global kinetic equation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 239.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

5. References

  1. D’Abreu JC, Kohler HM, Rodrigues de Araujo D. “DRI Carburization in the Reduction Zone of a Shaft Furnace”. (Samarco’s Technical Seminar III: The Global Experience, Vitoria, Brazil 2008),5.

    Google Scholar 

  2. Szekely J, Tawil EL. the reduction of hematite pellets with carbon monoxide- hydrogen mixtures. Metallurgical transactions B, (vol 7B, 1976), 490–492.

    Google Scholar 

  3. Szekely J, Choudhary M,TawilEL. On the reaction of solids with mixed gases, metallurgical transaction B, (vol 8B, 1975), 103.

    Google Scholar 

  4. Basu SN, Ghosh AJ. Iron steel Inst. 208, (1970), 765–768.

    Google Scholar 

  5. Meraikib M, Friedrichs HA. Steel Res., 58, (1987), 439–445.

    Article  Google Scholar 

  6. Towhidi N, Szekely J. The influence of carbon deposition on the reduction kinetics of commercial grade hematite pellets with CO, H 2 and N 2 . Metallurgical Transactions B, (Vol. 14B, September 1983), 359–367.

    Article  Google Scholar 

  7. Mamani Paco LJ. “Cinética da redução de pelotas de minério de ferro em condições simuladas de um reator Midrex” (MSc. Abstract, Pontifícia Universidade Católica; October 2010), 62–65.

    Google Scholar 

  8. Belisario F, D’Abreu JC, Otaviano MM, Kohler HM. “Simulação experimental da carburização de DRI em reator de cuba tipo Midrex”. (40th Seminar of Iron ore and Raw Material Reduction 11th Brazilian Symposium on Iron Ore, Belo Horizonte — MG, September 2010),8.

    Google Scholar 

  9. D’Abreu JC, Kohler HM, Tanure L, Souza C, Espinoza M. “Contribuição à simulação matemática do processo de redução direta em fornos de cuba”. (55ºth ABM Annual Congress, Rio de Janeiro, July 2000), 7.

    Google Scholar 

  10. Motlagh M. Catalytic activity of carbono-free iron. (ISM, Feb 2000), 31–38.

    Google Scholar 

  11. Turkdogan ET, Vinters JV. Catalytic effect of iron on decomposition of carbon monoxide. Part I. Metallurgical Transactions B, (vol 5, Jan 1974), 11–19.

    Google Scholar 

  12. D’Abreu JC, Rodrigues D. “Contribution on DRI carburization kinetics in the reduction zone of a shaft furnace”. (15th San Nicolás steelmaking Conference, San Nicolás, IAS, 2005, vol 1), 39–46.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

D’Abreu, J.C., Kohler, H.M., Falero, E.E.T., Otaviano, M.M. (2015). On the Simultaneous Iron Oxide Reduction and Carburization Kinetics. In: Jiang, T., et al. 6th International Symposium on High-Temperature Metallurgical Processing. Springer, Cham. https://doi.org/10.1007/978-3-319-48217-0_32

Download citation

Publish with us

Policies and ethics