Skip to main content

Physical Chemistry of Roasting and Leaching Reactions for Chromium Chemical Manufacturing and Its Impact on the Environment — A Review

  • Chapter
  • 1116 Accesses

Abstract

Chromium is mainly used for the production of stainless steel, in electroplating, as pigments and in leather and refractory industries. The natural resource of chromium is the chromite ore, which is a spinel (Fe2+, Mg)[Cr,Al,Fe3+]2O4, and is often present with gangue minerals such silicates. Traditionally chromium chemical extraction has been carried out with alkali and CaO roasting, which led to major environmental issues due to CaCrO4/Na2CrO4 release.

In this review we examine the physical chemistry of both the low- and high-temperature roasting processes, which oxidizes the Cr3+ to Cr6+ state. Especially, the influence of silicates and liquid phase on oxygen transport is reviewed for chromite minerals of different origins. The physical chemistry of leaching of water soluble Chromate is examined for determining the barrier to the extraction of Cr6+ ions. In this respect the role of spinel is examined. Finally, the precipitation of Cr3+ in oxide/hydroxide forms is also reviewed.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   149.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD   109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. N. Kanari, I. Gaballah and E. Allain, “A study of chromite carbochlorination kinetics”, Metall Mater Trans B, 30 (B) (1999), 577–587.

    Article  Google Scholar 

  2. K. Salazar and M.K. McNutt. “Minerals Yearbook”, U.S. Geological Survey (2011), 1–198.

    Google Scholar 

  3. R.H. Nafziger et al., “A review of the deposits and beneficiation of lower grade chromite”, Journal of the South African institute of mining and metallurgy (1982), 205–226.

    Google Scholar 

  4. A.B. Mukherjee.“Chromium in the environment of Findland”, The science of the total environment 217 (1998), 9–19.

    Article  Google Scholar 

  5. C.H. Weng et al., “Chromium leaching behavior in soil derived from the chromite ore processing waste”, The science of the total environment 154 (1994), 71–86.

    Article  Google Scholar 

  6. R.Mattuck and N.P. Nikolaidis.“Chromium mobility in freshwater wetlands”, Journal of contaminat hydrology 23 (1996), 213–232.

    Article  Google Scholar 

  7. G.R.C. Cooper.“Oxidation and toxicity of chromium in ultramafic soils of Zimbabwe”, Applied Geochemistry 17 (2002), 981–986.

    Article  Google Scholar 

  8. M.K. Banks, A.P. Schwab and C. Henderson.“Leaching and reduction of chromium in soil as affected by soil organic content and plants”, Chemosfere 62 (2006), 255–264.

    Article  Google Scholar 

  9. T. Becquer et al.,“Chromiumaviability in ultramafic soils of New Caledonia”, The science of the total environment 301 (2003), 251–261.

    Article  Google Scholar 

  10. K.E. Sickafus and J.M. Wills, “Structure of Spinel”, Journal of the American Ceramic Society 82 (12) (1999), 3279–3292.

    Article  Google Scholar 

  11. D.J.M. Buckhard, “Accessory chromium spinels: Their coexistence and alteration in serpentinites”, GeochimicaetCosmochimicaActa57 (1993), 1297–1306.

    Google Scholar 

  12. C.W. Parmelee and A. Ally. “Some properties of chrome spinel”,(Paper presented at the Refractories Division of the American Ceramic Society Annual Meeting, Cleveland, Ohio 2 January 1932).

    Google Scholar 

  13. Q. Tian-gui et al., “Thermodynamics of chromite ore oxidative roasting process” Journal of Central South University of Technology 18 (2011), 83–88.

    Article  Google Scholar 

  14. D. Vilas Tathavadkar, M.P. Antony and A. Jha, “The physical chemistry of thermal decomposition of South African chromite minerals”, Metallurgical and Materials Transactions B 36 (B) (2005), 75–84.

    Article  Google Scholar 

  15. S. Sánchez-Ramos et al. “Thermal decomposition of chromite spinel with chlorite admixture”, ThermochimicaActa 476 (2008), 11–19.

    Article  Google Scholar 

  16. V.D. Tathavadkar, M.P. Antony and A.Jha. “The soda-ash roasting of chromite minerals: Kinetics considerations”, Metallurgical and Materials transactions B 32 (B) (2001), 593–602.

    Article  Google Scholar 

  17. M.P. Antony et al.,“The soda-ash roasting of chromite ore processing residue for the reclamation of chromium”, Metallurgical and Materials transactions B 32 (B) (2001), 987–995.

    Article  Google Scholar 

  18. V.D. Tathavadkar, M.P. Antony and A.Jha. “The effect of salt phase composition on the rate of soda-ash roasting of chromite ores”, Metallurgical and Materials transactions B 34 (B) (2003), 555–563.

    Article  Google Scholar 

  19. M.P. Antony, A.Jha and V.D. Tathavadkar. “Alkali roasting of Indian chromite ores: Thermodynamic and kinetic considerations”, Mineral processing and extractive Metallurgy 115 (2) (2006), 71–79.

    Article  Google Scholar 

  20. Z. Sun, S.L. Zheng and Y. Zhang. “Thermodynamics study on the decomposition of chromite with KOH”, ActaMetallurgyca 20 (3) (2007), 187–192.

    Google Scholar 

  21. C. Arslan and G. Orhan. “Investigation of chrome (VI) oxide production from chromite concentrate by alkali fusion”, Internationaljournal of Mineral Processing 50 (1997), 87–96.

    Article  Google Scholar 

  22. K. Yildiz and I.A. Sengil, “Investigationof efficient conditions for Chromate production from chromite concentrate by alkali fusion”, Scandinavian Journal of Metallurgy 33 (2004), 251–256.

    Article  Google Scholar 

  23. A. Dettmer et al.,“Obtaining sodium Chromate from ash produced by thermal treatment of leather wastes”, Chemical Engineering Journal 160 (2010), 8–12.

    Article  Google Scholar 

  24. Y. Zhang et al., “Decomposition of chromite ore by oxygen in molten NaOH-NaNO3”, International Journal of Mineral Processing 95 (2010), 10–17.

    Article  Google Scholar 

  25. A.K. Tripathy, H.S. Ray and P.K. Pattnayak, “Kinetics of roasting of chromium oxide with sodium nitrate flux”, Metallurgical and Materials Transactions B 26 (B) (1995), 449–454.

    Article  Google Scholar 

  26. Y. Hai-xia, X. Hong-bin, Z. Yi, Z. Sheng-li, G. Yi-ying, “Potential-pH diagrams of Cr-H2O system at elevated temperatures”, Transactions of Nonferrous Metals Society of China 20 (2010), s26–s31.

    Article  Google Scholar 

  27. A.M. Amer, “Processing of Ras-Shait chromite deposits”, Hydrometallurgy 28 (1992), 29–43.

    Article  Google Scholar 

  28. E. Vardar, R.H. Eric and F.K. Letowski, “Acid leaching of chromite”, Minerals Engineering 7 (5/6) (1994), 605–617.

    Article  Google Scholar 

  29. A. Geveci, Y. Topkaya and E. Ayhan, “Sulfuric leaching of Turkish chromite concentrate”, Minerals Engineering 15 (2002), 885–888.

    Article  Google Scholar 

  30. T. Sharma, “The kinetics of iron dissolution from chromite concentrate”, Minerals Engineering 3 (6) (1990), 599–605.

    Article  Google Scholar 

  31. A.M. Amer, I.A. Ibrahim, “Leaching of a low grade Egyptian chromite ore”, Hydrometallurgy 43 (1996), 307–316.

    Article  Google Scholar 

  32. Z. Yang et al., “Effect of mechanical activation on alkali leaching of chromite ore”, Transactions of Nonferrous Metals Society of China 20 (2010), 888–891.

    Article  Google Scholar 

  33. H.B. Xu et al., “Oxidative leaching of a Vietnamesse chromite ore in highly concentrated potassium hydroxide aqueous solution at 300°C and atmospheric pressure”, Minerals Engineering 18 (2005), 527–535.

    Article  Google Scholar 

  34. Z. Sun et al., “A new method of potassium Chromate production from chromite and KOH-KNO3-H2O binary submolten salt system”, American Institute of Chemical Engineers Journal 55 (10) (2009), 2646–2656.

    Article  Google Scholar 

  35. H.B. Xu et al., “Development of a new cleaner production process for producing chromic oxide from chromite ore”, Journal of Cleaner Production 14 (2006), 211–219.

    Article  Google Scholar 

  36. E. Remoudaki et al., “The role of metal-organic complexes in the treatment of chromium containing effluents in biological reactors”, (Paper presented at the 15 th International Biohydrometallurgy Symposium, Hellas, Athens, 14–19 September 2003).

    Google Scholar 

  37. T. Banda, S. Koihe and T. Hara, “Organic acid chromium (III) salt aqueous solution and process of producing the same” (United States patent publication US2009/0194001 A1, 6 August 2009).

    Google Scholar 

  38. D. Bhattacharyya, J.A. Carlton and R.B. Grieves, “Precipitate flotation of chromium”, American Institute of Chemical Engineers Journal 17 (2) (1971), 419–424.

    Article  Google Scholar 

  39. B. Kiyak et al., “Cr(VI) reduction in aqueous solutions by using copper smelter slag”, Waste Management 19 (1999), 333–338.

    Article  Google Scholar 

  40. I.J. Buergue and S.J. Hug, “Kinetics and pH dependence of chromium (VI) reduction by iron (II)”, Environmental science & technology 5 (31) (1997), 1426–1432.

    Article  Google Scholar 

  41. M. Pettine et al. “The reduction of chromium (VI) by iron (II) in aqueous solutions”, Geochimica et Cosmochimica Acta 9 (62) (1998), 1509–1519.

    Article  Google Scholar 

  42. I.J. Buergue and S.J. Hug, “Influence of organic ligands on chromium (VI) reduction by iron (II)”, Environmental science & technology 32 (1998), 2092–2099.

    Article  Google Scholar 

  43. H. Zhou et al. “Influence of complex reagents on removal of chromium (VI) by zero-valent iron”, Chemosphere 72 (2008), 870–874.

    Article  Google Scholar 

  44. M. Rivero-Huguet and W.D. Marshall, “Influence of various organic molecules on the reduction of hexavalent chromium mediated by zero-valent iron”, Chemosphere 76 (2009), 1240–1248.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2013 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Sanchez-Segado, S., Jha, A. (2013). Physical Chemistry of Roasting and Leaching Reactions for Chromium Chemical Manufacturing and Its Impact on the Environment — A Review. In: Zhang, L., Allanore, A., Wang, C., Yurko, J.A., Crapps, J. (eds) Materials Processing Fundamentals. Springer, Cham. https://doi.org/10.1007/978-3-319-48197-5_25

Download citation

Publish with us

Policies and ethics