Abstract
Integrated computational materials engineering (ICME) is an emerging discipline that can accelerate product development and unify design and manufacturing. This paper summarizes the ICME applications for optimizing welding and thermal-forming processes. In the first application, numerical analyses were conducted to control weld distortion by using intermittent welding to replace full-length double-sided fillet welds and adapting new low heat-input processes such as the hybrid laser-arc welding process. In the second application, an existing software tool was validated and applied to automate thermal plate forming, a process which has been extensively used in the shipbuilding industry to form curved plates for several decades.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
Reference
J. Allison, M. et al., “Virtual Aluminum Castings: An Industrial Application of ICME”, JOM, 58 (11) (2006), 28–35.
D.G. Backman et al., “ICME at GE: Accelerating the Insertion of New Materials and Processes,” JOM, 58 (11) (2006), 36–41.
J.D. Cotton, C.R. Frohlich, and R.J. Glamm, “What Boeing Wants from Integrated Computational Materials Engineering for Metallic Materials,” (Paper presented at the 53rd AIAA/ ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference, 2012, Honolulu, Hawaii.)
D. Furrer and J. Schirra, “The Development of the ICME Supply-Chain Route to ICME Implementation and Sustainment,” JOM, 63 (4) (2011), pp. 42–48.
M.G. Glavicic et al., “Application of ICME to Turbine Engine Component Design Optimization,” (Presented at AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference, 2011), DOI: 10.2514/6.2011–1738.
C.J. Kuehmann, G.B. Olson, “Computational Materials Design and Engineering,” Materials Science and Technology, 25 (7) (2009), 472–478.
B.A. Cowles, D.G. Backman, R.E. Dutton, “The Development and Implementation of Integrated Computational Materials Engineering (ICME) for Aerospace Applications,” Proceedings of Materials Science & Technology Conference, ASM International, 2011, 44–60.
B.A. Cowles, D.G. Backman, R.E. Dutton, “Verification and validation of ICME methods and models for aerospace applications,” Integrating Materials and Manufacturing Innovation, 1:2 (2012), 1–16.
O. Güvenç et al., “ICME for Crashworthiness of TWIP Steels: From Ab Initio to the Crash Performance,” JOM, 67 (1) (2015), 120–128.
V. Robin et al., “Fracture Analyses of Welded Components”, (2014) http://www.esigmbh.de /downloads/ESI/Dokumente/PAM-CRASH_SAFE/Papers/final_Weldline_vincent.pdf
T.D. Huang, P. Dong, L.A. DeCan, D.D. Harwig, and R. Kumar, “Fabrication and Engineering Technology for Lightweight Ship Structures, Part 1: Distortions and Residual Stresses in Panel Fabrication”, J. Ship Production, (2004), Vol. 20, No. 1, pp. 43–59.
Y.P. Yang et al., “Welding-Induced Distortion Control Techniques in Heavy Industries”, Proceedings of the 6th International Conference on Trends in Welding Research, Pine Mountain, Georgia; April 15 – 19, 2002.
Y.P. Yang and P. Dong, “Buckling Distortions and Mitigation Techniques for Thin-Section Structures,” Journal of Materials Engineering and Performance, 21 (2) (2012), 153–160.
Y.P. Yang and B.P. Athreya, “An Improved Plasticity-Based Distortion Analysis Method for Large Welded Structures,” Journal of Materials Engineering and Performance, 22 (5) (2013), 1233–1241.
Y. Yang et al., “Transient Thermal Tensioning and Numerical Modeling of Thin Steel Ship Panel Structures”, Journal of Ship Production, 24 (1) (2008), 37–49.
S. M. Kelly et al., “Using Hybrid Laser-Arc Welding to Reduce Distortion in Ship Panels,” Welding Journal, 88 (3) (2009), 32–36.
H. Kim et al., “Evaluation of Model-Based Engineering Tools for Thermal Forming of a Complex Hull Plate”, Proceedings of SNAME Annual Meeting and Expo and Ship Conduction Symposium, Bellevue, Washington, November 6–8, 2013.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2015 TMS (The Minerals, Metals & Materials Society)
About this paper
Cite this paper
Yang, YP., Kim, H., Mohr, B., Castner, H., Huang, T.D., Fanguy, D. (2015). ICME Applications in Optimizing Welding and Thermal-Forming Processes. In: Poole, W., et al. Proceedings of the 3rd World Congress on Integrated Computational Materials Engineering (ICME 2015). Springer, Cham. https://doi.org/10.1007/978-3-319-48170-8_23
Download citation
DOI: https://doi.org/10.1007/978-3-319-48170-8_23
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48612-3
Online ISBN: 978-3-319-48170-8
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)