Skip to main content

Improving Order Picking Efficiency by Analyzing Combinations of Storage, Batching, Zoning, and Routing Policies

  • Conference paper
  • First Online:
Computational Logistics (ICCL 2016)

Part of the book series: Lecture Notes in Computer Science ((LNTCS,volume 9855))

Included in the following conference series:

Abstract

In order to differentiate from competitors in terms of customer service, warehouses accept late orders while providing delivery in a quick and timely way. This trend leads to a reduced time to pick an order. The objective of this research is to simulate and evaluate the interaction between several storage, batching, zone picking and routing policies in order to reduce the order picker travel distance. The value of integrating these four operation policy decisions is proven by a real-life case study. A full factorial ANOVA provides insight into the interactions between storage, batching, zoning, and routing policies. The results of the study clearly indicate that warehouses can achieve significant benefits by considering storage, batching, zone picking, and routing policies simultaneously. Awareness of the influence of an individual policy decision on the overall warehouse performance is required to manage warehouse operations, resulting in enhanced customer service.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 39.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Ƈelik, M., SĆ¼ral, H.: Order picking under random and turnover-based storage policies in fishbone aisle warehouses. IIE Trans. 46(3), 283ā€“300 (2014)

    ArticleĀ  Google ScholarĀ 

  2. Chen, C.M., Gong, Y., de Koster, R.B., van Nunen, J.A.: A flexible evaluative framework for order picking systems. Prod. Oper. Manag. 19(1), 70ā€“82 (2010)

    ArticleĀ  Google ScholarĀ 

  3. Chen, T.L., Cheng, C.Y., Chen, Y.Y., Chan, L.K.: An efficient hybrid algorithm for integrated order batching, sequencing and routing problem. Int. J. Prod. Econ. 159, 158ā€“167 (2015)

    ArticleĀ  Google ScholarĀ 

  4. Cheng, C.Y., Chen, Y.Y., Chen, T.L., Yoo, J.J.W.: Using a hybrid approach based on the particle swarm optimization and ant colony optimization to solve a joint order batching and picker routing problem. Int. J. Prod. Econ. 170(Part C), 805ā€“814 (2015)

    ArticleĀ  Google ScholarĀ 

  5. Cohen, B.H., Welkowitz, J., Lea, R.B.: Introductory Statistics for the Behavioral Sciences, 7th edn. Wiley, Hoboken (2011)

    Google ScholarĀ 

  6. De Koster, R.B.M., Le-Duc, T., Roodbergen, K.J.: Design and control of warehouse order picking: a literature review. Eur. J. Oper. Res. 182(2), 481ā€“501 (2007)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  7. Field, A.: Discovering Statistics Using IBM SPSS Statistics. SAGE, London (2013)

    Google ScholarĀ 

  8. Geisser, S., Greenhouse, S.W.: An extension of boxā€™s results on the use of the f distribution in multivariate analysis. Ann. Math. Stat. 29(3), 885ā€“891 (1958)

    ArticleĀ  MATHĀ  MathSciNetĀ  Google ScholarĀ 

  9. Gu, J., Goetschalckx, M., McGinnis, L.F.: Research on warehouse operation: a comprehensive review. Eur. J. Oper. Res. 177(1), 1ā€“21 (2007)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  10. Helsgaun, K.: An effective implementation of the Lin-Kernighan traveling salesman heuristic. Eur. J. Oper. Res. 126(1), 106ā€“130 (2000)

    ArticleĀ  MATHĀ  MathSciNetĀ  Google ScholarĀ 

  11. Henn, S.: Algorithms for on-line order batching in an order picking warehouse. Comput. Oper. Res. 39(11), 2549ā€“2563 (2012)

    ArticleĀ  MATHĀ  MathSciNetĀ  Google ScholarĀ 

  12. Ho, Y.C., Tseng, Y.Y.: A study on order-batching methods of order-picking in a distribution centre with two cross-aisles. Int. J. Prod. Res. 44(17), 3391ā€“3417 (2006)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  13. Ho, Y.C., Su, T.S., Shi, Z.B.: Order-batching methods for an order-picking warehouse with two cross aisles. Comput. Ind. Eng. 55(2), 321ā€“347 (2008)

    ArticleĀ  Google ScholarĀ 

  14. Jane, C.C., Laih, Y.W.: A clustering algorithm for item assignment in a synchronized zone order picking system. Eur. J. Oper. Res. 166(2), 489ā€“496 (2005)

    ArticleĀ  MATHĀ  MathSciNetĀ  Google ScholarĀ 

  15. Petersen, C.G., Aase, G.: A comparison of picking, storage, and routing policies in manual order picking. Int. J. Prod. Econ. 92(1), 11ā€“19 (2004)

    ArticleĀ  Google ScholarĀ 

  16. Petersen, C.G., Schmenner, R.W.: An evaluation of routing and volume-based storage policies in an order picking operation. Decis. Sci. 30(2), 481ā€“501 (1999)

    ArticleĀ  Google ScholarĀ 

  17. Roodbergen, K.J.: Storage assignment for order picking in multiple-block warehouses. In: Manzini, R. (ed.) Warehousing in the Global Supply Chain, pp. 139ā€“155. Springer, London (2012)

    ChapterĀ  Google ScholarĀ 

  18. Roodbergen, K.J., de Koster, R.B.M.: Routing methods for warehouses with multiple cross aisles. Int. J. Prod. Res. 39(9), 1865ā€“1883 (2001)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  19. Theys, C., BrƤysy, O., Dullaert, W., Raa, B.: Using a TSP heuristic for routing order pickers in warehouses. Eur. J. Oper. Res. 200(3), 755ā€“763 (2010)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  20. Won, J., Olafsson, S.: Joint order batching and order picking in warehouse operations. Int. J. Prod. Res. 43(7), 1427ā€“1442 (2005)

    ArticleĀ  MATHĀ  Google ScholarĀ 

  21. Yu, M., de Koster, R.B.M.: The impact of order batching and picking area zoning on order picking system performance. Eur. J. Oper. Res. 198(2), 480ā€“490 (2009)

    ArticleĀ  MATHĀ  Google ScholarĀ 

Download references

Acknowledgments

This work is supported by the Interuniversity Attraction Poles Programme initiated by the Belgian Science Policy Office (research project COMEX, Combinatorial Optimization: Metaheuristics & Exact Methods).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Teun van Gils .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

Ā© 2016 Springer International Publishing Switzerland

About this paper

Cite this paper

van Gils, T., Braekers, K., Ramaekers, K., Depaire, B., Caris, A. (2016). Improving Order Picking Efficiency by Analyzing Combinations of Storage, Batching, Zoning, and Routing Policies. In: Paias, A., Ruthmair, M., VoƟ, S. (eds) Computational Logistics. ICCL 2016. Lecture Notes in Computer Science(), vol 9855. Springer, Cham. https://doi.org/10.1007/978-3-319-44896-1_28

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-44896-1_28

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-44895-4

  • Online ISBN: 978-3-319-44896-1

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics