Abstract
Using additive manufacturing (AM) techniques for end user parts is quite attractive for performance enhancement and product customization since designs are less constrained via this technique. The extent to which this could influence design is still to be determined. An interesting way to exploit AM capabilities for mechanical components is to embed lattice structures in such components. However, constraints inherent on some AM machines might limit the range of suitable lattices. For selective laser melting (SLM), supports are needed for features inclined at an angle lower than 45∘. This does imply that lattices without such features are better suited for SLM. Despite this constraint, a number of lattices can be made via the SLM technique. In this paper, we determine the structural properties of four of these self-supporting lattices via non-linear contact analysis. A minimal surface lattice show superior properties to those of the other three strut based lattices.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Banhart, J.: Manufacture, characterisation and application of cellular metals and metal foams. Progress Mater. Sci. 46, 559–632 (2001)
Gibson, I., Rosen, D., Stucker, B.: Additive Manufacturing Technologies, 2nd edn, p. 498. Springer, New York (2014)
Serphos, R.: Incorporating AM-specific manufacturing constraints into topology optimization. Master of Science Thesis, Faculty of Mechanical, Maritime and Materials Engineering (3mE) (2014)
Pinkerton, A.J.: Lasers in additive manufacturing. Opt. Laser Technol. 78, 25–32 (2016)
Yan, C., Hao, L., Hussein, A., Raymont, D.: Evaluations of cellular lattice structures, manufactured using selective laser melting. Int. J. Mach. Tools Manuf. 32–38 (2012)
Smith, M., Guan, Z., Cantwell, W.J.: Finite element modelling of the compressive response of lattice structures manufactured using the selective laser melting technique. Int. J. Mech. Sci. 67, 28–41 (2013)
Mullen, L., Stamp, R.C., Brooks, W.K., Jones, E., Sutcliffe, C.J.: Selective laser melting: a regular unit cell approach for the manufacture of porous, titanium, bone in-growth constructs, suitable for orthopaedic applications. J. Biomed. Mater. Res. B Appl. Biomater. 89B, 325–334 (2009). doi:10.1002/jbm.b.31219
Mckwon, S., Shen, Y., Brookes, W.K., Sutcliffe, C.J., Cantwell, W.J., Langdon, G.S., Nurick, G.N., Theobald, M.D.: Quasi-static and blast loading response of lattice structures. Int. J. Impact Eng. 35, 795–810 (2008)
Merkt, S., Hinke, J., Bultmann, J., Brandt, M., Xie, Y.M.: Mechanical response of TiAl6V4 lattice structures manufactured by selective laser melting in quasistatic and dynamic compression tests. J. Laser Appl. 27, 7 (2015)
Hussein, A., Hao, L., Yan, C., Everson, R., Young, P.: Advanced lattice support structures for metal additive manufacturing. J. Mater. Process. Technol. 213, 1019–1026 (2013)
Noor, A.K.: Continuum modelling for repetitive lattice structures. Appl. Mech. Rev. 41(7), 285–296 (1988)
Luxner, L.M., Woesz, A., Stampfl, J., Fratzl, P., Pettermann, H.E.: A finite element study on the effects of disorder in cellular structures. Acta Biomater. 5, 381–390 (2009)
Meguid, S., A., Cheon, S.S., El-Abbasi, N.: FE modelling of deformation localization in metallic foams. Finite Elem. Anal. Des. 38(7), 631–643 (2002)
De Giorgi, M., Carofalo, A., Dattoma, V., Nobile, R., Palano, F.: Aluminium foams structural modelling. Comput. Struct. 88(1), 25–35 (2010)
Smith, M., Guan, Z., Cantwell, W.J.: Finite element modelling of the compressive response of lattice structures manufactured using the selective laser melting technique. Int. J. Mech. Sci. 67, 28–41 (2013)
Reddy, J.N.: An Introduction to Nonlinear Finite Element Analysis, p. 482. Oxford University Press, New York (2005)
Aremu, A.O., Maskery, I.A., Tuck, C.J., Ashcroft, I.A., Wildman, R.D., Hague, R.J.M.: Effects of net and solid skins on self-support lattice structures. Chall. Mech. Time Depend. Mater. 2, 83–89 (2015)
Acknowledgements
This work is funded by the engineering and physical science research council (EPSRC).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 The Society for Experimental Mechanics, Inc.
About this paper
Cite this paper
Aremu, A., Ashcroft, I., Wildman, R., Hague, R. (2017). Non-linear Contact Analysis of Self-Supporting Lattice. In: Ralph, W., Singh, R., Tandon, G., Thakre, P., Zavattieri, P., Zhu, Y. (eds) Mechanics of Composite and Multi-functional Materials, Volume 7 . Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-41766-0_7
Download citation
DOI: https://doi.org/10.1007/978-3-319-41766-0_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-41765-3
Online ISBN: 978-3-319-41766-0
eBook Packages: EngineeringEngineering (R0)