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Sustainable Industrial Processes by Embedded Real-Time Quality Prediction

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Computational Sustainability

Part of the book series: Studies in Computational Intelligence ((SCI,volume 645))

Abstract

Sustainability of industrial production focuses on minimizing gas house emissions and the consumption of materials and energy. The iron and steel production offers an enormous potential for resource savings through production enhancements. This chapter describes how embedding data analysis (data mining, machine learning) enhances steel production such that resources are saved. The steps of embedded data analysis are comprehensively presented giving an overview of related work. The challenges of (steel) production for data analysis are investigated. A framework for processing data streams is used for real-time processing. We have developed new algorithms that learn from aggregated data and from vertically distributed data. Two real-world case studies are described: the prediction of the Basic Oxygen Furnace endpoint and the quality prediction in a hot rolling mill process. Both case studies are not academic prototypes, but truly real-world applications.

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Notes

  1. 1.

    ISO 14001 for environment and ISO 50001 for energy management certify today’s standards.

  2. 2.

    http://www.sms-siemag.com.

  3. 3.

    http://www.iba-ag.com/.

  4. 4.

    http://rapidminer.com.

  5. 5.

    http://openscada.org/projects/utgard/.

  6. 6.

    http://www.postgresql.org.

  7. 7.

    http://sfb876.tu-dortmund.de/SPP/sfb876-b3.html.

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Acknowledgments

This work has partially been supported by the DFG, Collaborative Research Center 876, projects B3 and A1, http://sfb876.tu-dortmund.de/. The case study on BOF end time prediction has partially been supported by SMS Siemag and developed in collaboration with Hans-Jürgen Odenthal, Jochen Schlüter and Norbert Uebber. The application is pushed forward by Markus Reifferscheidt and Burkhard Dahmen from the SMS group. We thank AG der Dillinger Hüttenwerke, particularly Helmut Lachmund and Dominik Schöne, for testing our methods and insightful discussions. The hot rolling mill application has been developed in cooperation with Jochen Deuse, Daniel Lieber, Benedikt Konrad and Fabian Bohnen from the TU Dortmund University. We thank Ulrich Reichel and Alfred Weiß from the Deutsche Edelstahl Werke.

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  1. TU Dortmund University, Otto-Hahn-Strasse 12, 44227, Dortmund, Germany

    Marco Stolpe, Hendrik Blom & Katharina Morik

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  1. Marco Stolpe
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  1. Department of Computer Science, University of Applied Sciences Zittau/Gö, Goerlitz, Germany

    Jörg Lässig

  2. Fraunhofer IAIS, University of Bonn, Sankt Augustin, Germany

    Kristian Kersting

  3. Department of Computer Science, TU Dortmund University, Dortmund, Germany

    Katharina Morik

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Stolpe, M., Blom, H., Morik, K. (2016). Sustainable Industrial Processes by Embedded Real-Time Quality Prediction. In: Lässig, J., Kersting, K., Morik, K. (eds) Computational Sustainability. Studies in Computational Intelligence, vol 645. Springer, Cham. https://doi.org/10.1007/978-3-319-31858-5_10

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