Skip to main content
SpringerLink
Log in
Book cover

Powder Consolidation Using Cold Spray pp 1–19Cite as

Introduction

  • Chapter
  • First Online:

  • 661 Accesses

Part of the book series: SpringerBriefs in Applied Sciences and Technology ((BRIEFSPOLIMI))

Abstract

This chapter covers the basic principles of cold spray, different apparatuses, and various material systems that have been studied so far. The latter includes metals, ceramics, metal matrix composites, polymers, and nanostructured powders. At the end of the chapter, a critical discussion on the future of this technology is provided.

This is a preview of subscription content, log in via an institution.

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   39.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. M. Grujicic, J.R. Saylor, D.E. Beasley, W.S. DeRosset, D. Helfritch, Computational analysis of the interfacial bonding between feed-powder particles and the substrate in the cold-gas dynamic-spray process. Appl. Surf. Sci. 219(3–4), 211–227 (2003)

    Article  Google Scholar 

  2. H. Assadi, F. Gärtner, T. Stoltenhoff, H. Kreye, Bonding mechanism in cold gas spraying. Acta Materialia 51(15), 4379–4394 (2003)

    Article  Google Scholar 

  3. W.-Y. Li, H. Liao, C.-J. Li, H.-S. Bang, C. Coddet, Numerical simulation of deformation behavior of Al particles impacting on Al substrate and effect of surface oxide films on interfacial bonding in cold spraying. Appl. Surf. Sci. 253(11), 5084–5091 (2007)

    Article  Google Scholar 

  4. S. Yin, X. Wang, W. Li, H. Liao, H. Jie, Deformation behavior of the oxide film on the surface of cold sprayed powder particle. Appl. Surf. Sci. 259, 294–300 (2012)

    Article  Google Scholar 

  5. S. Guetta, M.H. Berger, F. Borit, V. Guipont, M. Jeandin, M. Boustie, Y. Ichikawa, K. Sakaguchi, K. Ogawa, Influence of particle velocity on adhesion of cold-sprayed splats. J. Thermal Spray Technol. 18(3), 331–342 (2009)

    Article  Google Scholar 

  6. G. Bae, S. Kumar, S. Yoon, K. Kang, H. Na, H.-J. Kim, C. Lee, Bonding features and associated mechanisms in kinetic sprayed titanium coatings. Acta Materialia 57(19), 5654–5666 (2009)

    Article  Google Scholar 

  7. A. Moridi, S.M. Hassani-Gangaraj, M. Guagliano, A hybrid approach to determine critical and erosion velocities in the cold spray process. Appl. Surf. Sci. 273, 617–624 (2013)

    Article  Google Scholar 

  8. M.M.S.A.P. Alkhimov, A.N. Papyrin, V.F. Kosarev, N.I. Nesterovich, Gas-dynamic spraying method for applying a coating. US Patent 5302414 (1994)

    Google Scholar 

  9. A. Kashirin, O. Klyuev, T.V. Buzdygar, Apparatus for gas dynamic coating. US6402050; WO9822639; EP0951583; RU2100474; CN1137003C; CA2270260 (2002)

    Google Scholar 

  10. V. Kosarev, V. Lavrushin, V. Spesivtsev, S. Tjanin, U. Tsze, T. Khuatszy, Apparatus for Gasodynamic Deposition of Powder Materials, RU2247174; CN1603008. RU2247174; CN1603008 (2005)

    Google Scholar 

  11. A. Moridi, S.M. Hassani-Gangaraj, M. Guagliano, M. Dao, Cold spray coating: review of material systems and future perspectives. Surf. Eng. 30, 369–395 (2014)

    Article  Google Scholar 

  12. T.H. Van Steenkiste, J.R. Smith, D.W. Gorkievicz, A.A. Elmoursi, B.A. Gillispie, N.B. Patel, Method of maintaining a non-obstructed interior opening in kinetic spray nozzles (2005)

    Google Scholar 

  13. V.K. Champagne, The Cold Spray Materials Deposition Process: Fundamentals and Applications (Woodhead Publishing Limited, Series in Metals and Surface Engineering Series, 2007)

    Book  Google Scholar 

  14. A. Papyrin, Cold spray technology. Adv. Mater. Process. 159(9), 49–51 (2001)

    Google Scholar 

  15. J. Karthikeyan, Cold spray technology. Adv. Mater. Process. 163(3), 33–35 (2005)

    Google Scholar 

  16. T.Y. Xiong, J. Wu, H.Z. Jin, M. Li, X. Liu, T.F. Li, Introduction to a new technology—cold gas dynamic spray. Corrosion Sci. Protect. Technol. 13(5), 267–269 (2001)

    Google Scholar 

  17. A. Papyrin, R. Blose, Cold spray technology: from R&D to commercial applications. Mater. Technol. 18(2), 73–78 (2003)

    Article  Google Scholar 

  18. X. Zhu, M. Yang, Q. Liu, B. Huang, H. Tong, Cold spray techniques and its prospect of application in oil/gas facilities. Tianranqi Gongye/Nat. Gas Indus. 24(12), 12–80 (2004)

    Google Scholar 

  19. J. Vlcek, D.P. Jonke, M. Englhart, Industrial application of cold spray coatings in the aircraft and space industry. Einsatzmöglichkeiten von kaltgasgespritzten Schichten in der Luft- und Raumfahrtindustrie 96(3), 684–699 (2005)

    Google Scholar 

  20. E. Muehlberger, Method and apparatus for low pressure cold spraying (2004)

    Google Scholar 

  21. J. Akedo, S. Nakano, J. Park, S. Baba, K. Ashida, The aerosol deposition method. Synthesiol. English Edition 1(2), 121–130 (2008)

    Article  Google Scholar 

  22. H. Gabel, Kinetic metallization compared with HVOF, in Advanced Materials & Processes (ASM International, Metals Park, OH, 2004)

    Google Scholar 

  23. B. Jodoin, P. Richer, G. Bérubé, L. Ajdelsztajn, A. Erdi-Betchi, M. Yandouzi, Pulsed-gas dynamic spraying: process analysis, development and selected coating examples. Surf. Coat. Technol. 201(16–17), 7544–7551 (2007)

    Article  Google Scholar 

  24. E. Irissou, J.-G. Legoux, A.N. Ryabinin, B. Jodoin, C. Moreau, Review on cold spray process and technology: Part I—Intellectual property. J. Thermal Spray Technol. 17(4), 495–516 (2008)

    Article  Google Scholar 

  25. A. Moridi, Cold Spray Coating: Process Evaluation and Wealth of Applications; From Structural Repair to Bioengineering. Ph.D. thesis, 2015

    Google Scholar 

  26. J. Vlcek, L. Gimeno, H. Huber, E. Lugscheider, A systematic approach to material eligibility for the cold-spray process. J. Thermal Spray Technol. 14(1), 125–133 (2005)

    Article  Google Scholar 

  27. Q. Wang, N. Birbilis, M.X. Zhang, On the formation of a diffusion bond from cold-spray coatings. Metallur. Mater. Trans. A: Phys. Metallur. Mater. Sci. 43, 1395–1399 (2012)

    Article  Google Scholar 

  28. P.C. King, G. Bae, S.H. Zahiri, M. Jahedi, C. Lee, An experimental and finite element study of cold spray copper impact onto two aluminum substrates. J. Thermal Spray Technol. 19(3), 620–634 (2010)

    Article  Google Scholar 

  29. V.K. Champagne, D. Helfritch, P. Leyman, S. Grendahl, B. Klotz, Interface material mixing formed by the deposition of copper on aluminum by means of the cold spray process. J. Thermal Spray Technol. 14, 330–334 (2005)

    Article  Google Scholar 

  30. W.-Y. Li, X.P. Guo, C. Verdy, L. Dembinski, H.L. Liao, C. Coddet, Improvement of microstructure and property of cold-sprayed Cu4at.% Cr2at.%Nb alloy by heat treatment. Scripta Materialia 55, 327–330 (2006)

    Article  Google Scholar 

  31. H. Koivuluoto, J. Lagerbom, P. Vuoristo, Microstructural studies of cold sprayed copper, nickel, and nickel-30% copper coatings. J. Thermal Spray Technol. 16, 488–497 (2007)

    Article  Google Scholar 

  32. A. Moridi, S.M. Hassani-Gangaraj, S. Vezzù, M. Guagliano, Number of passes and thickness effect on mechanical characteristics of cold spray coating. Proc. Eng. 74, 449–459 (2014)

    Article  Google Scholar 

  33. Z.B. Zhao, B.A. Gillispie, J.R. Smith, Coating deposition by the kinetic spray process. Surf. Coat. Technol. 200, 4746–4754 (2006)

    Article  Google Scholar 

  34. G. Sundararajan, N.M. Chavan, G. Sivakumar, P. Sudharshan, Phani, Evaluation of parameters for assessment of inter-splat bond strength in cold-sprayed coatings. J. Thermal Spray Technol. 19(6), 1255–1266 (2010)

    Google Scholar 

  35. T.S. Price, P.H. Shipway, D.G. McCartney, Effect of cold spray deposition of a titanium coating on fatigue behavior of a titanium alloy. J. Thermal Spray Technol. 15(4), 507–512 (2006)

    Article  Google Scholar 

  36. T. Marrocco, D.G. McCartney, P.H. Shipway, A.J. Sturgeon, Production of titanium deposits by cold-gas dynamic spray: numerical modeling and experimental characterization. J. Thermal Spray Technol. 15(2), 263–272 (2006)

    Article  Google Scholar 

  37. C.K.S. Moy, J. Cairney, G. Ranzi, M. Jahedi, S.P. Ringer, Investigating the microstructure and composition of cold gas-dynamic spray (CGDS) Ti powder deposited on Al 6063 substrate. Surf. Coat. Technol. 204(23), 3739–3749 (2010)

    Article  Google Scholar 

  38. J. Cizek, O. Kovarik, J. Siegl, K.A. Khor, I. Dlouhy, Influence of plasma and cold spray deposited Ti Layers on high-cycle fatigue properties of Ti6Al4V substrates. Surf. Coat. Technol. 217, 23–33 (2013)

    Article  Google Scholar 

  39. N. Cinca, M. Barbosa, S. Dosta, J.M. Guilemany, Study of Ti deposition onto Al alloy by cold gas spraying. Surf. Coat. Technol. 205, 1096–1102 (2010)

    Article  Google Scholar 

  40. S. Wong, W, Irissou, E, Vo, P, Sone, M, Bernier, F, Legoux, J.-G., Fukanuma, H, Yue, Cold Spray Forming of Inconel 718. J. Thermal Spray Technol. 1–9 (2012)

    Google Scholar 

  41. Y. Xiong, G. Bae, X. Xiong, C. Lee, The effects of successive impacts and cold welds on the deposition onset of cold spray coatings. J. Thermal Spray Technol. 19, 575–585 (2010)

    Article  Google Scholar 

  42. M.D. Trexler, R. Carter, W.S. de Rosset, D. Gray, D.J. Helfritch, V.K. Champagne, Cold spray fabrication of refractory materials for gun barrel liner applications (2012)

    Google Scholar 

  43. G. Bolelli, B. Bonferroni, H. Koivuluoto, L. Lusvarghi, P. Vuoristo, Depth-sensing indentation for assessing the mechanical properties of cold-sprayed Ta. Surf. Coat. Technol. 205, 2209–2217 (2010)

    Article  Google Scholar 

  44. A. Moridi, S.M. Hassani-Gangaraj, M. Guagliano, S. Vezzu, Effect of cold spray deposition of similar material on fatigue behavior of Al 6082 alloy. Fract. Fatigue 7, 51–57 (2014)

    Google Scholar 

  45. A. Moridi, S.M. Hassani-Gangaraj, S. Vezzú, L. Trško, M. Guagliano, Fatigue behavior of cold spray coatings: the effect of conventional and severe shot peening as pre-/post-treatment. Surf. Coat. Technol. 283, 247–254 (2015)

    Article  Google Scholar 

  46. A. Moridi, S.M. Hassani-Gangaraj, M. Guagliano, On fatigue behavior of cold spray coating, in MRS Proceedings, vol. 1650, pp. mrsf13–1650–jj05–03 (Cambridge University Press, 2014)

    Google Scholar 

  47. S.M. Hassani-Gangaraj, A. Moridi, M. Guagliano, A critical review of corrosion protection by cold spray coatings. Surf. Eng. 31(11), 803–815 (2015)

    Article  Google Scholar 

  48. K. Spencer, M.X. Zhang, Heat treatment of cold spray coatings to form protective intermetallic layers. Scripta Materialia 61, 44–47 (2009)

    Article  Google Scholar 

  49. G. Bérubé, M. Yandouzi, A. Zúñiga, L. Ajdelsztajn, J. Villafuerte, B. Jodoin, Phase stability of Al-5Fe-V-Si coatings produced by cold gas dynamic spray process using rapidly solidified feedstock materials. J. Thermal Spray Technol. 21, 240–254 (2012)

    Article  Google Scholar 

  50. M.M. Kiz, A.V. Byakova, A.I. Sirko, Y.V. Milman, M.S. Yakovleva, Cold spray coatings of Al-Fe-Cr alloy reinforced by nano-sized quasicrystalline particles. Ukrainian J. Phys. 54(6), 594–599 (2009)

    Google Scholar 

  51. A. Moridi, M. Azadi, G.H. Farrahi, Thermo-mechanical stress analysis of thermal barrier coating system considering thickness and roughness effects. Surf. Coat. Technol. 243, 91–99 (2014)

    Article  Google Scholar 

  52. M. Azadi, G.H. Farrahi, A. Moridi, Optimization of air plasma sprayed thermal barrier coating parameters in diesel engine applications. J. Mater. Eng. Perform. 22(11), 3530–3538 (2013)

    Article  Google Scholar 

  53. M. Azadi, A. Moridi, G.H. Farrahi, Optimal experiment design for plasma thermal spray parameters at bending loads. Int. J. Surf. Sci. Eng. 6(1), 3–14 (2012)

    Article  Google Scholar 

  54. P. Richer, A. Zúñiga, M. Yandouzi, B. Jodoin, CoNiCrAlY microstructural changes induced during cold gas dynamic spraying. Surf. Coat. Technol. 203, 364–371 (2008)

    Article  Google Scholar 

  55. P. Richer, M. Yandouzi, L. Beauvais, B. Jodoin, Oxidation behaviour of CoNiCrAlY bond coats produced by plasma, HVOF and cold gas dynamic spraying. Surf. Coat. Technol. 204, 3962–3974 (2010)

    Article  Google Scholar 

  56. W.R. Chen, E. Irissou, X. Wu, J.G. Legoux, B.R. Marple, The oxidation behavior of TBC with cold spray CoNiCrAlY bond coat. J. Thermal Spray Technol. 20, 132–138 (2011)

    Article  Google Scholar 

  57. C.A. Schuh, T.C. Hufnagel, U. Ramamurty, Mechanical behavior of amorphous alloys. Acta Materialia 55, 4067–4109 (2007)

    Article  Google Scholar 

  58. A. Inoue, Stabilization of metallic supercooled liquid and bulk amorphous alloys. Acta Materialia 48, 279–306 (2000)

    Article  Google Scholar 

  59. A. Inoue, A. Kato, T. Zhang, S.G. Kim, T. Masumoto, Mg-Cu-Y amorphous-alloys with high mechanical strengths produced by a metallic mold casting method. Mater. Trans. Jim 32, 609–616 (1991)

    Article  Google Scholar 

  60. A. Peker, W.L. Johnson, A highly processable metallic glass: Zr41.2Ti13.8Cu12.5Ni10.0Be22.5. Appl. Phys. Lett. 63, 2342–2344 (1993)

    Google Scholar 

  61. J.J. Kim, Y. Choi, S. Suresh, A.S. Argon, Nanocrystallization during nanoindentation of a bulk amorphous metal alloy at room temperature. Science (New York, N.Y.) 295, 654–657 (2002)

    Google Scholar 

  62. C.-C. Wang, Y.-W. Mao, Z.-W. Shan, M. Dao, J. Li, J. Sun, E. Ma, S. Suresh, Real-time, high-resolution study of nanocrystallization and fatigue cracking in a cyclically strained metallic glass. Proc. Natl. Acad. Sci. USA 110, 19725–19730 (2013)

    Article  Google Scholar 

  63. A. List, F. Gärtner, T. Schmidt, T. Klassen, Impact conditions for cold spraying of hard metallic glasses. J. Thermal Spray Technol. 21(3–4), 531–540 (2012)

    Article  Google Scholar 

  64. S. Yoon, Y. Xiong, H. Kim, C. Lee, Dependence of initial powder temperature on impact behaviour of bulk metallic glass in a kinetic spray process. J. Phys. D: Appl. Phys. 42, 82004 (2009)

    Article  Google Scholar 

  65. Y.Y. Zhang, X.K. Wu, H. Cui, J.S. Zhang, Cold-spray processing of a high density nanocrystalline aluminum alloy 2009 coating using a mixture of as-atomized and as-cryomilled powders. J. Thermal Spray Technol. 20, 1125–1132 (2011)

    Article  Google Scholar 

  66. H.-K. Kang, S.B. Kang, Tungsten/copper composite deposits produced by a cold spray. Scripta Materialia 49(12), 1169–1174 (2003)

    Article  Google Scholar 

  67. C. Feng, V. Guipont, M. Jeandin, O. Amsellem, F. Pauchet, R. Saenger, S. Bucher, C. Iacob, B4C/Ni Composite coatings prepared by cold spray of blended or CVD-coated powders. J. Thermal Spray Technol. 21(3–4), 561–570 (2012)

    Article  Google Scholar 

  68. R. Lupoi, W. O’Neill, Deposition of metallic coatings on polymer surfaces using cold spray. Surf. Coat. Technol. 205(7), 2167–2173 (2010)

    Article  Google Scholar 

  69. M.J. Vucko, P.C. King, A.J. Poole, M.Z. Jahedi, R. de Nys, Polyurethane seismic streamer skins: an application of cold spray metal embedment. Biofouling 29(1), 1–9 (2013)

    Article  Google Scholar 

  70. H. Gleiter, Nanocrystalline materials. Progr. Mater. Sci. 33, 223–315 (1990)

    Article  Google Scholar 

  71. K.S. Kumar, H. Van Swygenhoven, S. Suresh, Mechanical behavior of nanocrystalline metals and alloys. Acta Materialia 51(19), 5743–5774 (2003)

    Article  Google Scholar 

  72. M. Dao, L. Lu, R. Asaro, J. Dehosson, E. Ma, Toward a quantitative understanding of mechanical behavior of nanocrystalline metals. Acta Materialia 55(12), 4041–4065 (2007)

    Article  Google Scholar 

  73. C. Suryanarayana, Mechanical alloying and milling. Progr. Mater. Sci. 46(1–2), 1–184 (2001)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts, USA

    Atieh Moridi

Authors
  1. Atieh Moridi
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Atieh Moridi .

Rights and permissions

Reprints and permissions

Copyright information

© 2017 The Author(s)

About this chapter

Cite this chapter

Moridi, A. (2017). Introduction. In: Powder Consolidation Using Cold Spray. SpringerBriefs in Applied Sciences and Technology(). Springer, Cham. https://doi.org/10.1007/978-3-319-29962-4_1

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-29962-4_1

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-29961-7

  • Online ISBN: 978-3-319-29962-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation