Abstract
Ultrasonic sandwich type transducers (also known as Langevin transducers) are widely used in welding and cutting systems. The efficiency of such system is particularly important due to the increasing interest in the ultrasonic welding field. Optimal design of the transducer allows meeting those requirements. Designing process requires considering problems of the material selection, geometry optimization, and mechanical endurance. During the past years many aspects of the designing and manufacturing process have been studied, however, there is little information about the transducer aging. Aging has shown that stress relaxation after bolt prestressing had significant influence on its final transducer parameters. Authors conclude that optimal design of the transducer with FEM and analytical analysis yields experimental results with good convergence after proper assembling and aging. Since transducer parameters are strongly influenced by the bolt stiffening and aging authors claim that corrections of the dimensions should be done on a relaxed transducer.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Dominquez, R., Ranz, C.: Sandwich transducer, simplified mathematical model (I), (II). Acoustica 29, 156–167 (1973)
Abdullah, A., Shahini, M., Pak, A.: An approach to design a high power piezoelectric ultrasonic transducer. J. Electroceram. 22, 369–382 (2008)
Abdullah, A., Pak, A.: Correct prediction of the vibration behavior of a high power ultrasonic transducer by FEM simulation. Int. J. Adv. Manuf. Technol. 39, 21–28 (2008)
Safari, A., Akdogan, E.K.: Piezoelectric and Acoustic Materials for Transducers Applications. Springer Science + Busines Media, LLC, 2008, Chapter 3.11
Radmanović, M.Đ., Mančić, D.D.: Designing and modeling of the power ultrasonic transducers. MPI, Switzerland (2004)
Berlincourt, D., Krueger, H.H.A.: Properties of Piezoelectricity Ceramics, Morgan Electro Ceramics. Technical Publication TP-226
Noliac.: Piezo materials specification
Gudra, T., Właściwości i zastosowanie przetworników ultradźwiękowych do pracy w ośrodkach gazowych, OWPWr, 2005, Chapters 4, 5 (in Polish)
Kim, M., Kim, J., Cao, W.: Electromechanical coupling coefficient of an ultrasonic array element. J. Appl. Phys. 99, 074102 (2006)
Lierke, E.G., Littmann, W., Morita, T., Hemsel, T.: Various aspects of the placement of a piezoelectric material in composite actuators, motors, and transducers. J. Korean Phys. Soc. 57, 933–937 (2010)
Radzimovsky, E.I.: A New Approach to Strength Calculations for Bolts Subjected to Periodically Changing Loads. Machine design, pp. 135–146, (1952)
Oberg, E., Jones, F.D., Horton, H.L., Ryffel, A.H.: Machinery’s Handbook, 26th edn, pp. 197–200 and 1490–1491. Industrial Press, INC (2000)
Xu, L.R., Bhamidipati, V.: An Efficient Method to Estimate the S–N Curves of Engineering Materials, SEM (2002)
Bo, F., Ting, L., Hemsel, T.: A simple pre-stress estimating method of Langevin transducers, pp. 324–327. IEEE, SPAWDA (2008)
Arnold, F.J., Mühlen, S.S.: The mechanical pre-stressing in ultrasonic piezotransducers. Ultrasonics 39, 7–11 (2001)
Kluk, P., Milewski, A., Kardyś, W., Kogut, P., Michalski, P.: Measurement system for parameter estimation and diagnostic of ultrasonic transducers. Acta Phys. Pol. A 124(3), 468–470 (2013)
Kogut, P., Milewski, A., Kluk, P., Karyś, W., Karyś, W., Nafalski, L.: Piezoelectric transducer impedance measurement circuit. Elektronika 54, 16–19 (2013). (In Polish)
Acknowledgments
We gratefully acknowledge the financial support of the National Center for Research and Development, Poland, under grant number PBS2/B9/19/2013.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 Springer International Publishing Switzerland
About this paper
Cite this paper
Kogut, P., Milewski, A., Kluk, P., Kardyś, W. (2016). Designing the 40 kHz Piezoelectric Sandwich Type Ultrasonic Transducer. In: Awrejcewicz, J., Kaliński, K., Szewczyk, R., Kaliczyńska, M. (eds) Mechatronics: Ideas, Challenges, Solutions and Applications. Advances in Intelligent Systems and Computing, vol 414. Springer, Cham. https://doi.org/10.1007/978-3-319-26886-6_11
Download citation
DOI: https://doi.org/10.1007/978-3-319-26886-6_11
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-26885-9
Online ISBN: 978-3-319-26886-6
eBook Packages: EngineeringEngineering (R0)