Skip to main content

Designing the 40 kHz Piezoelectric Sandwich Type Ultrasonic Transducer

  • Conference paper
  • First Online:
Mechatronics: Ideas, Challenges, Solutions and Applications

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 414))

  • 1480 Accesses

Abstract

Ultrasonic sandwich type transducers (also known as Langevin transducers) are widely used in welding and cutting systems. The efficiency of such system is particularly important due to the increasing interest in the ultrasonic welding field. Optimal design of the transducer allows meeting those requirements. Designing process requires considering problems of the material selection, geometry optimization, and mechanical endurance. During the past years many aspects of the designing and manufacturing process have been studied, however, there is little information about the transducer aging. Aging has shown that stress relaxation after bolt prestressing had significant influence on its final transducer parameters. Authors conclude that optimal design of the transducer with FEM and analytical analysis yields experimental results with good convergence after proper assembling and aging. Since transducer parameters are strongly influenced by the bolt stiffening and aging authors claim that corrections of the dimensions should be done on a relaxed transducer.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Dominquez, R., Ranz, C.: Sandwich transducer, simplified mathematical model (I), (II). Acoustica 29, 156–167 (1973)

    Google Scholar 

  2. Abdullah, A., Shahini, M., Pak, A.: An approach to design a high power piezoelectric ultrasonic transducer. J. Electroceram. 22, 369–382 (2008)

    Article  Google Scholar 

  3. Abdullah, A., Pak, A.: Correct prediction of the vibration behavior of a high power ultrasonic transducer by FEM simulation. Int. J. Adv. Manuf. Technol. 39, 21–28 (2008)

    Article  Google Scholar 

  4. Safari, A., Akdogan, E.K.: Piezoelectric and Acoustic Materials for Transducers Applications. Springer Science + Busines Media, LLC, 2008, Chapter 3.11

    Google Scholar 

  5. Radmanović, M.Đ., Mančić, D.D.: Designing and modeling of the power ultrasonic transducers. MPI, Switzerland (2004)

    MATH  Google Scholar 

  6. Berlincourt, D., Krueger, H.H.A.: Properties of Piezoelectricity Ceramics, Morgan Electro Ceramics. Technical Publication TP-226

    Google Scholar 

  7. Noliac.: Piezo materials specification

    Google Scholar 

  8. Gudra, T., Właściwości i zastosowanie przetworników ultradźwiękowych do pracy w ośrodkach gazowych, OWPWr, 2005, Chapters 4, 5 (in Polish)

    Google Scholar 

  9. Kim, M., Kim, J., Cao, W.: Electromechanical coupling coefficient of an ultrasonic array element. J. Appl. Phys. 99, 074102 (2006)

    Article  Google Scholar 

  10. Lierke, E.G., Littmann, W., Morita, T., Hemsel, T.: Various aspects of the placement of a piezoelectric material in composite actuators, motors, and transducers. J. Korean Phys. Soc. 57, 933–937 (2010)

    Article  Google Scholar 

  11. Radzimovsky, E.I.: A New Approach to Strength Calculations for Bolts Subjected to Periodically Changing Loads. Machine design, pp. 135–146, (1952)

    Google Scholar 

  12. Oberg, E., Jones, F.D., Horton, H.L., Ryffel, A.H.: Machinery’s Handbook, 26th edn, pp. 197–200 and 1490–1491. Industrial Press, INC (2000)

    Google Scholar 

  13. Xu, L.R., Bhamidipati, V.: An Efficient Method to Estimate the S–N Curves of Engineering Materials, SEM (2002)

    Google Scholar 

  14. Bo, F., Ting, L., Hemsel, T.: A simple pre-stress estimating method of Langevin transducers, pp. 324–327. IEEE, SPAWDA (2008)

    Google Scholar 

  15. Arnold, F.J., Mühlen, S.S.: The mechanical pre-stressing in ultrasonic piezotransducers. Ultrasonics 39, 7–11 (2001)

    Article  Google Scholar 

  16. Kluk, P., Milewski, A., Kardyś, W., Kogut, P., Michalski, P.: Measurement system for parameter estimation and diagnostic of ultrasonic transducers. Acta Phys. Pol. A 124(3), 468–470 (2013)

    Article  Google Scholar 

  17. Kogut, P., Milewski, A., Kluk, P., Karyś, W., Karyś, W., Nafalski, L.: Piezoelectric transducer impedance measurement circuit. Elektronika 54, 16–19 (2013). (In Polish)

    Google Scholar 

Download references

Acknowledgments

We gratefully acknowledge the financial support of the National Center for Research and Development, Poland, under grant number PBS2/B9/19/2013.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Paweł Kogut .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer International Publishing Switzerland

About this paper

Cite this paper

Kogut, P., Milewski, A., Kluk, P., Kardyś, W. (2016). Designing the 40 kHz Piezoelectric Sandwich Type Ultrasonic Transducer. In: Awrejcewicz, J., Kaliński, K., Szewczyk, R., Kaliczyńska, M. (eds) Mechatronics: Ideas, Challenges, Solutions and Applications. Advances in Intelligent Systems and Computing, vol 414. Springer, Cham. https://doi.org/10.1007/978-3-319-26886-6_11

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-26886-6_11

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-26885-9

  • Online ISBN: 978-3-319-26886-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics