Skip to main content
  • 2547 Accesses

Abstract

Since the early 1980s, the longwall method has developed into the safest, highest producing and most productive form of underground coal mining, rivalling the performance of many surface mining operations. This is due in large part to the rapid uptake of computer based technologies for automation and monitoring; improved reliability and performance of longwall mining equipment; and the adoption of plant management and loss control principles. This situation has many important implications for the geoscience and geotechnical engineering professions. For example, lost opportunity costs associated with loss of ground control are now so high that many of the simple observational and empirical approaches traditionally applied to geotechnical designs and operational aspects in longwall mining are no longer commensurate with the business risks that have to be managed. There is an increased need for geotechnical input to be based on sound engineering principles that encapsulate measured ground behaviour, applied mechanics, and numerical modelling. Ongoing research is important to support this need.

This chapter addresses geotechnical principles and practices relevant to satisfying these engineering requirements, making extensive use of figures and photographs to illustrate important concepts. It considers panel layout options and associated chain pillar design; traces the history of powered support design to draw learnings about their static and kinematic requirements; identifies and assesses operational variables, including cutting and support techniques, powered support maintenance, and face operational practices. It then reviews face behaviour and ground control requirements and practices; and evaluates the design and support of installation roadways and longwall recovery roadways, including pre-driven roadways.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 79.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 99.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 139.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Adams, R. (1976). French thick seams mining practices (pp. 41–50). Paper presented at the symposium on thick seam mining by underground methods, Central Queensland Branch. AusIMM.

    Google Scholar 

  • Ashwin, D. P., Campbell, S. G., Kibble, J. D., Haskayne, J. D., Moore, J. F. A., & Shepherd, R. (1970). Some fundamental aspects of face powered support design. The Mining Engineer, 129, 659–671.

    Google Scholar 

  • Aziz, N. I., & Porter, I. (1985). Strata control investigations at a 2.7 m high longwall face using 4/900 tonnes chock shield supports (pp. 16–26). Paper presented at the international symposium on mining technology and science, Xuzhou, Jiangsu, China, Clausthal-Zellerfeld: Trans. Technical Publications.

    Google Scholar 

  • Badr, S., Schissler, A., Salamon, M. D. G., & Ozbay, U. (2002). Numerical modelling of yielding chain pillars in longwall mines (pp. 99–107). Paper presented at the 5th North American rock mechanics symposium, Toronto, Canada, University of Toronto Press.

    Google Scholar 

  • Barczak, T. M. (2006). A retrospective assessment of longwall roof support with a focus on challenging accepted roof support concepts and design premises (pp. 232–244). Paper presented at the 25th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Barczak, T. M., & Tadolini, S. C. (2007). Longwall shield and standing gate road support designs – Is bigger better? Paper presented at the Longwall USA conference, Pittsburgh, 26.

    Google Scholar 

  • Beer, G., & Meek, J. L. (1982). Design curves for roofs and hanging-walls in bedded rock based on “voussoir” beam and plate solutions. Transactions of the Institution of Mining and Metallurgy, 91, A18–A22.

    Google Scholar 

  • Bruins, G. R. (1997). Longwall experience and performance at New Denmark Colliery (pp. 85–92). Paper presented at the 1st international underground coal conference, Sydney, UNSW/ACIRL.

    Google Scholar 

  • Butcher, R., & Kirsten, M. (1999). Experience with very shallow cover longwalls, Baal Bone Colliery (pp. 91–105). Paper presented at the 2nd international underground coal conference, Sydney, UNSW/ACIRL.

    Google Scholar 

  • Cai, Y., Hebblewhite, B. K., Onder, U., Xu, B., Kelly, M., Wright, B., & Kraemer, I. (2004). Application of longwall top coaling to Australian operations (p. 135). ACARP end of project report C11040. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Cliff, D., Rowlands, D., & Sleeman, J. (1996). Spontaneous combustion in Australian coal mines (C. Bofinger Ed.). Brisbane: Safety in Mines Testing & Research Station (SIMTARS).

    Google Scholar 

  • Cloete, C. J. (1980). Contribution to paper on experience in longwall mining at Coalbrook Collieries. Journal of South African Institute Mining and Metallurgy, 80(1), 34–36.

    MathSciNet  Google Scholar 

  • Colwell, M. G., Frith, R. C., & Mark, C. (1999). Calibration of the Analysis of Longwall Pillar Stability (ALPS) chain pillar design methodology for Australian conditions (pp. 282–290). Paper presented at the 18th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Creech, M. (1996). Microseismic monitoring, windblasts and longwall mining under massive strata at Newstan Colliery (pp. 239–249). Paper presented at the symposium on geology in longwall mining, Sydney, Coalfield Geology Council of New South Wales.

    Google Scholar 

  • Diederichs, M. S., & Kaiser, P. K. (1999). Tensile strength and abutment relaxation as failure control mechanisms in underground excavations. International Journal of Rock Mechanics and Mining Science, 36(1), 69–96.

    Article  Google Scholar 

  • Doyle, R., & Gale, W. (2004). Successful use of a stress relief roadway at Appin Colliery (pp. 233–238). Paper presented at the Coal 2004: Coal operators’ conference, Wollongong. AusIMM/University of Wollongong.

    Google Scholar 

  • Esterhuizen, G. S., Mark, C., & Murphy, M. M. (2010). Numerical model calibration for simulating coal pillars, gob and overburden responses (pp. 46–57). Paper presented at the 29th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Fabjancyk, M., Tarrant, G., Nemcik, J., & Gale, W. (2006). Review of barrier pillar, bleeder, chain pillars in weak strata and thick coal (p. 239). ACARP end of grant report C12011. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Fisher, M. (2001). Longwall mining through old pillar workings; A case study. Paper presented at the 3rd international underground coal conference, Sydney, 15. UNSW/ACIRL.

    Google Scholar 

  • Frith, R. (2005). Half a career trying to understand why the roof along the longwall face falls in from time to time (pp. 33–43). Paper presented at the 24th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Frith, R., & Creech, M. (1997). Face width optimisation in both longwall and shortwall caving environments (p. 96). ACARP end of grant report C5015. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gale, W. J. (2001). Prediction and management of adverse caving effects on longwall faces (p. 124). ACARP end of grant report C7020. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gale, W. J. (2004). Rock fracture, caving and interaction of face supports under different geological environments. Experience from Australian coal mines (pp. 11–19). Paper presented at the 23rd international conference ground control in mining., Morgantown, West Virginia University.

    Google Scholar 

  • Gale, W. J. (2009). Matching longwall support design to industry requirements in weak ground (p. 55). ACARP end of grant report C14030. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gale, W. J. (2014). Update of stress concentration effects about longwall panels for improved mine planning (p. 103). ACARP end of grant report C20031. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gale, W. J., & Matthews, S. M. (1993). Stress control method for optimised development and extraction operations (p. 200). NERDDP report no. P282N, ACARP end of grant report C1301. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Galvin, J. M. (1978). Report on overseas visit to thick seam operations in Canada, Austria and Yugoslavia (Internal report). Johannesburg: Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • Galvin, J. M. (1983). The development of the theory of dolerite sill behaviour (pp. E127–E132). Paper presented at the 5th congress of International Society Rock Mechanics Melbourne, A.A. Balkema.

    Google Scholar 

  • Galvin, J. M. (1996). Impact of geology on longwall mining: A 20 year case study (pp. 21). Paper presented at the symposium on geology in longwall mining, Coalfield Geology Council of New South Wales.

    Google Scholar 

  • Galvin, J. M. (1997a). Longwall support analysis, Southern Colliery (Consulting report to Capricorn Coal Management). Sydney: Unisearch, UNSW.

    Google Scholar 

  • Galvin, J. M. (1997b). Task report: Pillar design. International Committee for Coal Research and the Australian Coal Association research mission to South Africa (Vol. I & II, 0 7334 1560 1, pp. Vol. I – 55, Vol. II – 109). Sydney: International Committee for Coal Research (ICCR) & Australian Coal Association (ACA). ICCR/ACA.

    Google Scholar 

  • Galvin, J. M., Steijn, J. J., & Wagner, H. (1982). Chapter 4: Rock mechanics of total extraction. In C. J. Fauconnier & R. W. O. Kirsten (Eds.), Increased underground extraction of coal (Monograph series 4, pp. 69–110). Johannesburg: SAIMM.

    Google Scholar 

  • Galvin, J. M., Anderson, I., & Stothard, R. (1991). Report of study tour investigation into pillar extraction at shallow cover, South Africa and United States of America (p. 114). Sydney: NSW Coal Association.

    Google Scholar 

  • Gardner, L. (1987). Recovery of longwall 6 face at Pacific Colliery. Presentation/Lecture to mine managers, mine operators and students of University of Newcastle, Australia.

    Google Scholar 

  • Grice, A. G., Finn, T., & Smith, P. A. (1999). Innovative use of backfill to enable continuous longwall mining through old headings at Homestead Colliery, Wambo Mining Corporation (pp. 75–83). Paper presented at the 2nd international underground coal conference, Sydney, UNSW/ACIRL.

    Google Scholar 

  • Gupta, R. N., & Ghose, A. K. (1992). Strata support interaction on a powered support longwall face under a massive dolerite sill – A study (pp. 140–149). Paper presented at the 11th international conference ground control in mining, Wollongong, AusIMM.

    Google Scholar 

  • Hanson, B., Ochsner, R., Stankus, J. C., & Li, X. (2014, September). Signal Peak Energy makes longwall recovery history. Coal Age, pp. 22–25.

    Google Scholar 

  • Hatherly, P. J., Luo, X., Dixon, R., McKavanagh, B., Barry, M., Jecny, Z., & Bugden, C. (1995). Roof and goaf monitoring for strata control in longwall mining(p. 76). ACARP end of grant report C3067. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Hebblewhite, B. K., & Galvin, J. M. (1996). Issues affecting longwall chain pillar design (pp. 193–197). Paper presented at the symposium on geology in longwall mining, Sydney, Coalfield Geology Council of New South Wales.

    Google Scholar 

  • Hebblewhite, B. K., & Simpson, J. B. (1997). Wider longwall faces may not be better (pp. 201–218). Paper presented at the 11th international conference coal research. Republished 2001 Transactions of Institute Mining and Metallurgy, Section A, 110 (A11–A17), Calgary, International Committee Coal Research.

    Google Scholar 

  • Hedley, T. P., & McDonald, A. (1993). Chapter 22: Longwall and shortwall. In A. J. Hargraves & C. H. Martin (Eds.), Australasian coal mining practice (Monograph series no. 12, pp. 359–390). Melbourne: AusIMM.

    Google Scholar 

  • Henderson, P. G. (1980). Experience in longwall mining at Coalbrook Collieries. Journal of South African Institute of Mining and Metallurgy, 80(1), 22–33.

    Google Scholar 

  • Hill, D. (2006). Improving the efficiency of longwall face recoveries by managing the geotechnical threats (p. 98). ACARP end of grant report C13022. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Hill, D. (2010). Managing the geotechnical aspects of longwall face recovery (pp. 84–87). Paper presented at the Coal 2010: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • Hookham, M. (2004, 13 August). Mining under sandstone. International Longwall News. Aspermont.

    Google Scholar 

  • Hoyer, D. I. (2011). Early warning of longwall weighting events and roof cavities using LVA software (pp. 207–213). Paper presented at the 30th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Humphreys, D., & Richmond, A. (1986). Mining and ventilation practice in coal mines liable to spontaneous combustion. Sydney: ACIRL.

    Google Scholar 

  • Jones, G. (2008). Longwall mining through an igneous plug and associated roadways. Paper presented at the Longwall 2008, Hunter Valley, 24 Slides. IIR Conferences.

    Google Scholar 

  • Kelly, M., & Gale, W. (1999). Ground behaviour about longwall faces and its effect on mining. ACARP end of grant report C5017. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Klenowski, G., Philliips, R. N., & Ward, B. (1990). Strata control techniques for chock salvage, German Creek Mines, Queensland (pp. 114–122). Paper presented at the Bowen Basin symposium 1990, Mackay, Qld, Qld Division, Geological Society of Australia.

    Google Scholar 

  • MacDonald, R. J. (1997). Significant weighting events on the longwalls in Phalen Colliery (pp. 68–78). Paper presented at the 16th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • McKay, S. D. (1978). Static analysis comparison of 2 leg versus 4 leg longwall supports. Internal report (Unpublished). Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • McKendry, J. B., & Simes, M. W. (1987). Gretley Colliery miniwall mining system (pp. 126–149). Paper presented at the 1987 ACIRL/ACA underground mining seminar on factors influencing underground productivity, Sydney, ACIRL/ACA.

    Google Scholar 

  • McKensey, B. K. (1988). Installation roadway failure, Pacific Colliery. Contribution to discussion at annual ACIRL/ACA underground operator’s seminar. Sydney.

    Google Scholar 

  • MDG-1006. (2011). Spontaneous combustion management – Technical reference. Sydney: NSW Government.

    Google Scholar 

  • Medhurst, T. P. (2005). Practical considerations in longwall support behaviour and ground response (pp. 49–58). Paper presented at the Coal 2005: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • Mills, K. W., & O’Grady, P. (1998). Impact of longwall width on overburden behaviour (pp. 147–155). Paper presented at the Coal 1998: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • Minney, D. (1999). Amcoal experience of longwalling through dykes (pp. 85–90). Paper presented at the 2nd international underground coal conference, Sydney, UNSW/ACIRL.

    Google Scholar 

  • Minney, D., & Karparov, K. (1999). South African experience with mined chain pillars and remnant crush pillars (pp. 107–114). Paper presented at the 2nd international underground coal conference, Sydney, UNSW/ACIRL.

    Google Scholar 

  • Moodie, A., & Anderson, J. (2011). Geotechnical considerations for longwall top coal caving at Austar Coal Mine (pp. 29–39). Paper presented at the Coal 2011: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • NIOSH. (2008). NIOSH Crandall Canyon report. 24. Retrieved from website: http://www.cdc.gov/niosh/mining/NIOSHCrandallCanyonReport.pdf

  • NSA Engineering. (2000). Review of current yielding gate road design approaches and applications in U.S. longwall operations. Appendix II of Volume 1 of ACARP end of grant report no. C9018. Brisbane: School of Mining Engineering, University of New South Wales. ACARP.

    Google Scholar 

  • Oyler, D., Frith, R., Dolinar, D., & Mark, C. (1999). International experience with longwall mining into pre-driven rooms (pp. 44–53). Paper presented at the 17th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

  • Payne, D. A. (2008). Crinum mine, 15 longwalls 40 million tonnes 45 roof falls – What did we learn? (pp. 22–43). Paper presented at the Coal 2008: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • Peng, S. S. (2008). Coal mine ground control. Morgantown: West Virginia University.

    Google Scholar 

  • Potts, E. L. J. (1957). Underground instrumentation. Quarterly. Colorado School of Mines, 52(3), 135–182.

    Google Scholar 

  • Pulse, R. (1990). Ground stability evaluation around collapsed longwall face (Memo to B.D. Owens, MSHA file #6017, p. 2).

    Google Scholar 

  • Salamon, M. D. G. (1991). Behaviour and design of coal pillars. The Coal Journal: Australian Journal of Coal Mining Technology and Research, 32, 11–22.

    Google Scholar 

  • Salamon, M. D. G., Oravecz, K. I., & Hardman, D. (1972). Rock mechanics problems associated with longwall trials in South Africa (p. 35). Research report no. 6/72. Johannesburg: Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • Salamon, M. D. G., Badr, S., Mendoza, R., & Ozbay, M. U. (2003). Pillar failure in deep coal seams: Numerical simulation. Paper presented at the 10th congress International Society Rock Mechanics, Sandton, South Africa, 8. ISRM.

    Google Scholar 

  • Seedsman, R. W. (2012). The development and application of a logical framework for specifying roof and rib support/reinforcement in Australian underground coal mines (pp. 153–161). Paper presented at the 7th international symposium on rock bolting & rock mechanics, Aachen.

    Google Scholar 

  • Seedsman, R., & Stewart, A. (1996). A design method to assess massive strata for longwall face and subsidence behaviour (pp. 227–231). Paper presented at the symposium on geology in longwall mining, Sydney, Coalfield Geology Council of New South Wales.

    Google Scholar 

  • Simes, M. W. (1989). Controlling surface subsidence using a miniwall – Gretley Colliery. Paper presented at the 1989 ACIRL/ACA coal operators’ seminar on longwalling in the 90’s, Sydney, 20. ACIRL.

    Google Scholar 

  • Simpson, J. B., Neal, P., & Frith, R. C. (1991). The use of pre-driven roadways for longwall recoveries (pp. 250–275). Paper presented at the 1991 ACIRL/ACA seminar on continuous miner systems – The future, Sydney, ACIRL.

    Google Scholar 

  • Smart, B. G. D., & Redfern, A. (1986). The evaluation of powered support specifications from geological and mining practice information (pp. 367–377). Paper presented at the 27th US rock mechanics symposium.

    Google Scholar 

  • Smart, B. G. D., Davies, D. O., & Isaacson, A. K. (1982). Conclusions from strata mechanics investigations conducted by Cardiff and Strathclyde Universities at longwall faces. Mining and Engineering, 141(246), 539–546.

    Google Scholar 

  • Tadolini, S. C., & Barczak, T. M. (2004). Design parameters of roof support systems for pre-driven longwall recovery rooms (pp. 1–13). Paper presented at the 2004 SME annual meeting, Denver, Society of Mining, Metallurgy & Exploration.

    Google Scholar 

  • Tarrant, G. (2005a). Skew roof deformation mechanism in longwall gateroads – Concepts and consequence (pp. 73–88). Paper presented at the Coal 2005: Coal operators’ conference, Brisbane, Illawarra Branch AusIMM.

    Google Scholar 

  • Tarrant, G. (2005b). Standing supports: Its time for an engineering solution (p. 374). ACARP end of grant report C12006. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Trueman, R., Lyman, G., & Cocker, A. (2008). Managing roof control problems on a longwall face (pp. 10–21). Paper presented at the Coal 2008: Coal operators’ conference, Wollongong, Illawarra Branch AusIMM.

    Google Scholar 

  • Van der Merwe, J. N. (1988). Strata control aspects of the backfilling of a dyke ahead of a longwall face underneath incomplete pillar extraction at Sigma Colliery (pp. 135–142). Paper presented at the SANGORN Symposium: Rock Mechanics in Africa, Johannesburg, South African National Group on Rock Mechanics.

    Google Scholar 

  • Van der Merwe, J. N. (1989). Strata control considerations and experience gained at the collieries of Sasol Coal (pp. 23–36). Paper presented at the symposium on advances in rock mechanics in underground coal mining, Witbank, South African National Group on Rock Mechanics.

    Google Scholar 

  • Vasundhara, C. J., Galvin, H. M., & Hebblewhite, B. K. (2003). Failure mechanisms of weak floor strata near longwall panels and their impact on mining (p. 110). ARC-SPIRT project C 89917615, UMRC research report RR2/03. Sydney: School of Mining Engineering, University of New South Wales and Capricorn Coal.

    Google Scholar 

  • Wagner, H. (1994). Coal strata control handbook. Unpublished.

    Google Scholar 

  • Wagner, H., & Steijn, J. J. (1979). Effect of local strata conditions on the support requirements on longwall faces (pp. 557–564). Paper presented at the 4th congress of International Society Rock Mechanics, Montreux. A.A. Balkema.

    Google Scholar 

  • Whittaker, B. N. (1974). An appraisal of strata control practice. The Mining Engineer, 134(166), 9–22.

    Google Scholar 

  • Wiklund, B., Kizil, M. S., & Canbulat, I. (2011). Development of a cavity prediction model for longwall mining (pp. 48–59). Paper presented at the Coal 2011: Coal operators’ conference, Wollongong. Illawarra Branch AusIMM.

    Google Scholar 

  • Wilson, A. H. (1975). Support load requirements on longwall faces. The Mining Engineer, 134, 479–491.

    Google Scholar 

  • Winter, S., Robertson, B., Canbulat, I., & Laws, A. (2010). Effectiveness of 1750t shields at Moranbah North Mine. Paper presented at the 9th annual longwall conference, Hunter Valley, NSW.

    Google Scholar 

  • Wold, M. B., & Pala, J. (1986). The response of powered supports and pillars to initial longwalling under a strong main roof (pp. 194–203). Paper presented at the conference on ground movement and control related to coal mining, Wollongong, AusIMM.

    Google Scholar 

  • Zhang, Y., Mishra, J., Trackemas, J., Zeglen, E., Huff, C., Peng, S. S., & Chen, J. S. (2006). Pre-driven longwall recovery room under weak roof conditions – Design, evaluation, and monitoring (pp. 221–228). Paper presented at the 25th international conference ground control in mining, Morgantown, West Virginia University.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer International Publishing Switzerland

About this chapter

Cite this chapter

Galvin, J.M. (2016). Longwall Mining. In: Ground Engineering - Principles and Practices for Underground Coal Mining . Springer, Cham. https://doi.org/10.1007/978-3-319-25005-2_9

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-25005-2_9

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-25003-8

  • Online ISBN: 978-3-319-25005-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics