Skip to main content

Abstract

Once an excavation is formed, it must be ventilated and made secure before persons can venture through it. A wide range of ground support and reinforcement systems are available for securing the surfaces of underground excavations in coal mines. This chapter is focussed on identifying these systems and providing a mechanistic understanding of how they function. This provides an engineering basis for selecting suitable support and reinforcement systems, installing them in an effective manner, and appropriately monitoring the resulting ground response.

The chapter commences by identifying the primary characteristics of any ground support system, being initial stiffness, load capacity, yield capacity and, where appropriate, stability. The distinction is made between the function of a support element and that of a reinforcing element. It then goes on to evaluate support and reinforcement systems under the headings of standing support; tendon support and reinforcing elements; surface restraint systems; spiling; strata binders; and void fillers.

A considerable portion of the chapter is devoted to the anchorage methods for tendon support systems as these play a critical role in tendon performance. The principles of classical beam theory presented in Chap. 2 are then invoked and developed further to provide direction as the type, location, density and timing of installation of ground support systems. The chapter is supported with an extensive selection of photographic illustrations of these systems installed in coal mines along with other figures to help the reader visualise and better understand the underpinning engineering principles.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 79.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 99.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 139.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • ACARP. (2014). Development of a new testing procedure for the assessment of resin performance for improved encapsulated bolt installation in coal mines. ACARP Matters. ACARP research project C21011. Brisbane: Australian Coal Association Research Program. (ACARP).

    Google Scholar 

  • Aziz, N. (2004). An update of roof bolt research at the University of Wollongong (pp. 215–224). Paper presented at the Coal 2004: Coal operators’ conference, Wollongong. AusIMM.

    Google Scholar 

  • Azuar, J. J. (1977). Stabilization des Massifs Rocheux Fissures par Barres D’acier Scellees (Rapport de Recherche LPC issue no. 73, p. 70). France: Laboratoire Central des Ponts Chaussees.

    Google Scholar 

  • Baafi, E., Porter, I., Nemcik, J., Mews, K., Noé, N., & Tibbs, M. (2014). Polymer-based alternative to steel mesh for coal mine strata reinforcement. ACARP Project C20041 – Stage one (p. 204). Brisbane: Australian Coal Association Research Program.

    Google Scholar 

  • Barczak, T. M. (2005). An overview of standing roof support practices and developments in the United States. Paper presented at the 3rd Southern African rock engineering symposium, Johannesburg. SAIMM.

    Google Scholar 

  • Barczak, T. M., & Gearhart, D. F. (1993). Engineering methods for the design and employment of wood cribs. Information circular IC 9361 (p. 34). Pittsburgh: U.S. Bureau of Mines.

    Google Scholar 

  • Barczak, T. M., & Gearhart, D. F. (1994). Optimising wood crib design, improving ground control and reducing wood costs. Engineering and Mining Journal, 195(12), 23–30.

    Google Scholar 

  • Bieniawski, Z. T. (1987). Strata control in mineral engineering. Rotterdam: A.A. Balkema.

    Google Scholar 

  • Brady, B. H. G., & Brown, E. T. (2006). Rock mechanics for underground mining (3rd ed.). Dordrecht: Springer.

    Google Scholar 

  • Butcher, R. K. (1994). Experience with flexibolts at Angus Place Colliery. Paper presented at the ACARP underground roadway development workshop, Paper 3. Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Campbell, R., & Mould, R. (2003). Investigation into the extent and mechanisms of gloving and un-mixed resin in fully encapsulated roof bolts (pp. 256–262). Paper presented at the 22nd international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Campbell, R., Mould, R., & MacGregor, S. (2004). Investigation into the extent and mechanism of gloving and unmixed resin in fully encapsulated roof bolts (pp. 203–214). Paper presented at the Coal 2004: Coal operators’ conference, Wollongong. AusIMM.

    Google Scholar 

  • Campoli, A. A., Mills, P. S., Todd, P., & Dever, K. (1999). Resin annulus size effects on rebar bolt pull strength and resin loss to fractured rock (pp. 222–231). Paper presented at the 18th international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Canbulat, I. (2008). Evaluation and design of optimum support systems in South African collieries using the probabilistic design approach. PhD thesis, University of Pretoria, Pretoria.

    Google Scholar 

  • Coates, D. F., & Yu, Y. S. (1970). Three dimensional stress distributions around a cylindrical hole and anchor (pp. 175–181). Paper presented at the 2nd congress International Society Rock Mechanics, Belgrade.

    Google Scholar 

  • Compton, C. S., & Oyler, D. C. (2005). Investigation of fully-grouted bolts installed under in-situ conditions (pp. 302–312). Paper presented at the 24th international conference ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Cook, N. G. W., Klokow, J. W., & White, A. J. A. (1974). Practical rock mechanics for gold mining (P.R.D. series no. 167). Johannesburg: Chamber of Mines of South Africa.

    Google Scholar 

  • Corbett, P. (2011). Installation of long tendons in roadway development. Paper presented at the ACARP roadway development operators workshop Brisbane, 153. Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Craig, P., & Aziz, N. (2010). Shear testing of 28 mm hollow strand “TG” cable bolt (pp. 169–174). Paper presented at the 29th international conference ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Craig, P., Saydam, S., Hagan, P., Crosky, A., & Hebblewhite, B. K. (2010). Australian rock bolt steel chemistry and stress corrosion cracking (pp. 79–84). Paper presented at the 2nd Australasian ground control in mining conference, Sydney. AusIMM.

    Google Scholar 

  • Crosky, A., Fabjanczyk, M., Gray, P. A., Hebblewhite, B. K., & Smith, B. (2002). Premature rock bolt failure. ACARP end of grant report no. C8008 (Stage 1). (p. 139). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Crosky, A., Fabjanczyk, M., Gray, P. A., & Hebblewhite, B. K. (2004). Premature rock bolt failure: Stage 2. ACARP end of grant report C8008 (Stage 2). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Crosky, A., Smith, B., Elias, E., Chen, H., Craig, P., Hagan, P., Vandermaat, D., Saydam, S., & Hebblewhite, B. (2012). Stress corrosion cracking failure of rockbolts in underground mines in Australia. Paper presented at the 7th international symposium on rockbolting and rock mechanics in mining, Aachen, 14. RWTH Aachen University.

    Google Scholar 

  • Daemen, J. J. K. (1977). Problems in tunnel support mechanics. Underground Space, 1(3), 163–172.

    MathSciNet  Google Scholar 

  • Dalzell, R. S., & Curth, E. A. (1985). Remedial and strata replacement techniques on longwall faces. Information circular IC 9014 (p. 34). Pittsburgh: U.S. Bureau of Mines.

    Google Scholar 

  • Dolinar, D. R. (2010). Ground and standing support interaction in tailgates of Western U.S. longwall mines used in the development of a design methodology based on the ground reaction curve (pp. 152–160). Paper presented at the 29th international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Dunham, R. K. (1976). Anchorage tests on strained-gauged resin bonded bolts. Tunnels and Tunnelling, 8(6), 73–76.

    MathSciNet  Google Scholar 

  • Elias, E., Vandermaat, D., Craig, P., Chen, H., Crosky, A., Saydam, S., Hagan, P., & Hebblewhite, B. (2013). Metallurgical examination of rockbolts failed in service due to stress corrosion cracking (pp. 473–484). Paper presented at the 7th international symposium on ground support in mining and underground construction, Perth. Australian Centre for Geomechanics.

    Google Scholar 

  • Fabjanczyk, M. W., & Tarrant, G. C. (1992). Load transfer mechanisms in reinforcing tendons (pp. 212–219). Paper presented at the 11th international conference on ground control in mining, Wollongong. AusIMM.

    Google Scholar 

  • Fairhurst, C., & Singh, B. (1974). Roof bolting in horizontally laminated rock. Engineering and Minallurgy Journal (February), 80–90.

    Google Scholar 

  • Farmer, I. W. (1975). Stress distribution along a resin grouted rock anchor. International Journal of Rock Mechanics and Mining Science, 12(11), 347–351.

    Article  Google Scholar 

  • Franklin, J. A., & Woodfield, P. F. (1971). Comparison of a polyester resin and a mechanical rockbolt anchor. Transactions of the Institution of Mining and Metallurgy, 80, A91–A100.

    Google Scholar 

  • Fuller, P. G., & O’Grady, P. (1993). Flexibolt flexible roof bolts: A new concept for strata control (pp. 24–34). Paper presented at the 12th international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Fuller, P., & O’Grady, P. (1994). Performance evaluation of flexibolt flexible roof bolts. ACARP end of grant report C3025. (p. 109). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Fuller, P. G., O’Grady, P., McCowan, B., & Butcher, R. K. (1994). Operational experiences with FLEXIBOLT systems in Australian coal mines (pp. 18–31). Paper presented at the 13th international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Gale, W. J., & Matthews, S. M. (1993). Stress control method for optimised development and extraction operations. NERDDP report no. P282N, ACARP end of grant report C1301 (p. 200). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gale, W. J., O’Beirne, T., Ostle, S., Shaw, R., Shepherd, J., Stone, I., & Yearby, M. (1993). Chapter 19: Roadway support. In A. J. Hargraves & C. H. Martin (Eds.), Australasian coal mining practice. Melbourne: AusIMM.

    Google Scholar 

  • Galvin, J. M. (1996). Impact of geology on longwall mining: A 20 year case study (p. 21). Paper presented at the symposium on geology in longwall mining. Coalfield Geology Council of New South Wales.

    Google Scholar 

  • Galvin, J. M., & Wagner, H. (1994). Rock bolt load diagrams (Lecture Notes). Sydney: University of New South Wales.

    Google Scholar 

  • Galvin, J. M., Steijn, J. J., & Wagner, H. (1982). Chapter 4: Rock mechanics of total extraction. In C. J. Fauconnier & R. W. O. Kirsten (Eds.), Increased underground extraction of coal (Monograph series 4, pp. 69–110). Johannesburg: SAIMM.

    Google Scholar 

  • Galvin, J. M., Lin, B. B., Silveira, A. C., & Rochford, T. (1996). Performance and cost effectiveness of timber chock constructions. ACARP end of grant report C3068 (p. 57). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Galvin, J. M., Offner, J. C., & Fabjancyk, M. (2001a). UNSW rockbolt testing facility and performance research. Paper presented at the 3rd international underground coal conference, Sydney. UNSW/ACIRL.

    Google Scholar 

  • Galvin, J. M., Offner, J. C., Whitaker, A., Fabjanczyk, M. W., & Watson, J. O. (2001b). Establishing anchorage and failure mechanisms of fully encapsulated roof support systems. ACARP end of grant report C7018 (p. 194). Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Gardner, F. J. (1971). History of rock bolting. Paper presented at the symposium on rock bolting, Wollongong, 2–0 to 2–14. Illawarrra Branch AusIMM.

    Google Scholar 

  • Gearhart, D. F., & Batchler, T. J. (2012). Aspect ratio and other parameters that affect the performance of Burrell can roof supports (pp. 80–88). Paper presented at the 31st international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Gelson, J., & Mahoney, W. (2001). The design, testing and application of ground support membranes for use in underground mines. Paper presented at the 3rd international underground coal conference, Sydney. University of New South Wales/ACIRL.

    Google Scholar 

  • Gray, P. A., Hunt, N., & Fabjanczyk, M. W. (1998). New developments in ground support with particular reference to high capacity, High load transfer rock bolts (pp. 513–524). Paper presented at the international conference on geomechanics/ground control in mining and underground construction, Wollongong. University of Wollongong.

    Google Scholar 

  • Hagan, P. C. (2003). Observations on the differences in load transfer of a fully encapsulated rockbolt (pp. 161–166). Paper presented at the 1st Australasian ground control in mining conference, Sydney. UNSW/AGCM.

    Google Scholar 

  • Hartman, W., & Hebblewhite, B. K. (2003). Understanding the performance of rock reinforcement elements under shear loading through laboratory testing – A 30 year history. Paper presented at the 1st Australasian ground control in mining conference, Sydney. UNSW/AGCM.

    Google Scholar 

  • Hartman, W., Harvey, F., Lecing, B., Higgs, J., & Tongue, D. (2010). Managing geotechnical risk through non-destructive rock reinforcement testing trialled at the George Fisher Mine, Mt Isa (pp. 127–141). Paper presented at the 2nd Australasian ground control in mining conference, Sydney. AusIMM.

    Google Scholar 

  • Hawkes, J. M., & Evans, R. H. (1951). Bond stress in reinforced concrete columns and beams. Structural Engineering, 29, 323–328.

    Google Scholar 

  • Hoek, E., & Brown, E. T. (1980). Underground excavations in rock. London: Institution of Mining and Metallurgy.

    Google Scholar 

  • Hutchinson, D. J., & Diederichs, M. S. (1996). Cablebolting in underground mines. Richmond: BiTech Publishers.

    Google Scholar 

  • Kaiser, P. K., Yazici, S., & Nose, J. (1992). Effect of stress change on the bond strength of fully grouted cables. International Journal of Rock Mechanics and Mining Science, 29(3), 293–306.

    Article  Google Scholar 

  • Laurence, D. C., Galvin, J. M., & Beer, L. (2000). Polymer membrane liners in underground coal mines – Ground control for the millennium? (pp. 378–386) Paper presented at the 19th international conference ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Martin, C. H., Hargraves, A. J., Kininmonth, R. J., & Saywell, S. M. C. (1993). History of coal mining in Australia (A. J. Hargraves Ed., 1st ed.). Melbourne: AusIMM.

    Google Scholar 

  • Martin, L., Milne, D., Ruest, M., & Pakalnis, R. (2004). Evaluation of instrumented cable bolts in cement grout to determine physical and numerical modelling properties. Report of investigation RI9662. Pittsburgh: NIOSH.

    Google Scholar 

  • McCowan, B. (1994). New roof and rib support technology a major breakthrough for Ellalong Colliery. Paper presented at the ACARP underground roadway development workshop, Brisbane. Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • McKensey, S. B. (1952). Roof bolting in bord and pillar workings. Elrington and Hebburn No. 2 Collieries. Supplement to AusIMM Bulletin, Feb 1952, 40.

    Google Scholar 

  • McTyer, K. D. (2015). Optimisation of roof bolt length based on improved resin performance. ACARP end of grant report C21023. Brisbane: Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Menzies, R. A. (c1970). Roof support in coal mines. Sydney: NSW State Government.

    Google Scholar 

  • Molinda, G. (2008). Reinforcing coal mine roof with polyurethane injection: 4 case studies. Geotech Geol Eng, 26, 533–566.

    Article  Google Scholar 

  • Moosavi, M., Bawden, W. F., & Hyett, A. J. (2002). Mechanism of bond failure and load distribution along fully grouted cable-bolts. Transactions of the Institution of Mining and Metallurgy, 111(1), 1–12.

    MATH  Google Scholar 

  • Mosse-Robinson, S., & Sharrock, G. (2010). Laboratory experiments to quantify the pull-out strength of single strand cable bolts for large boreholes (pp. 201–209). Paper presented at the 2nd Australasian ground control in mining conference, Sydney. AusIMM.

    Google Scholar 

  • Naismith, W. A. (1989). Cable anchor applications in South African collieries (pp. 71–76). Paper presented at the symposium on advances in rock mechanics in underground coal mining, Witbank. Southern African National Group on Rock Mechanics.

    Google Scholar 

  • Offner, J. C. (2000). The anchorage and failure mechanisms of fully encapsulated rock bolts. M.E thesis, University of New South Wales, Sydney.

    Google Scholar 

  • Offner, J. C., Galvin, J. M., McCartney, C., & Beer, L. (1999). Improving safety and performance of timber chock constructions. ACARP end of grant report C6034, pp. 113. Australian Coal Association Research Program (ACARP).

    Google Scholar 

  • Pells, P. J. N. (2008). What happened to the mechanics in rock mechanics and the geology in engineering geology? (pp. 1–36). Paper presented at the 6th international symposium on ground control in mining and civil engineering construction, Capetown. Southern African Institute of Mining and Metallurgy

    Google Scholar 

  • Robertson, S. B., Molinda, G. M., Dolinar, D. R., & Pappas, D. M. (2003). Best practices and bolting machine innovations for roof screening. Paper presented at the 2003 SME annual meeting, Cincinnati, OH, 8. SME.

    Google Scholar 

  • Ruppel, U., & Wittenberg, D. (2001). In situ non-destructive testing of fully grouted rockbolts. Paper presented at the 3rd international underground coal conference, Sydney.

    Google Scholar 

  • Schaller, S., & Russell, P. (1986). Trial application of polyurethane resin in Australian coal mines (pp. 134–142). Paper presented at the conference or ground movement and control related to coal mining, Wollongong. AusIMM.

    Google Scholar 

  • Schubert, P. (1984). Das Tragvermögen des mörtel – versetzten Ankers unter aufgezwungener Kluftverschiebung [The support behaviour of grouted rock bolts subjected to shear movement along a joint plane]. PhD thesis, Montan University, Leoben, Austria.

    Google Scholar 

  • Seedsman, R. W. (2012). The development and application of a logical framework for specifying roof and rib support/reinforcement in Australian underground coal mines (pp. 153–161). Paper presented at the 7th international symposium on rock bolting & rock mechanics, Aachen.

    Google Scholar 

  • Signer, S. P. (1990). Field verification of load transfer mechanics of fully grouted roof bolts. Research investigation RI 9301 (p. 18). Pittsburgh: U.S. Bureau of Mines.

    Google Scholar 

  • Spann, H. P., & Napier, J. A. (1983). The influence of different patterns and anchor types on the deflection of a laminated beam. Research report no. 25/83, p. 56. Johannesburg: Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • Spearing, A. J. S., Greer, B., & Reilly, M. (2011). Improving rock bolt installations in US coal mines. South African Institute of Mining and Metallurgy, 111(August), 555–563.

    Google Scholar 

  • Stimpson, B. (1987). Optimising the reinforcement effect of full-column, untensioned, grouted bolts in bedded mine roofs. International Journal of Mining and Geological Engineering, 5(3), 285–298.

    Article  Google Scholar 

  • Tadolini, S. C. (1998). Effect of reduced annulus in roof bolting performance (pp. 231–236). Paper presented at the 17th international conference on ground control in mining, Morgantown, WV. West Virginia University.

    Google Scholar 

  • Ulrich, B., Wuest, J., & Stateham, R. (1989). Relationships between annulus thickness and the integrity of resin grouted bolts. Research investigation RI 9253. Pittsburgh: U.S. Bureau of Mines.

    Google Scholar 

  • Wade, L. V., Kwitowski, A. J., & Judeikis, J. F. (1977). Investigation of full-column resin bolt reinforcement mechanisms. Paper presented at the 6th international strata control conference, Banff, Paper 25.

    Google Scholar 

  • Wagner, H. (1985a). Design of roofbolting patterns – Workshop course notes. Johannesburg: Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • Wagner, H. (1985b). Theory of roofbolt support – Workshop course notes. Johannesburg: Chamber of Mines of South Africa Research Organisation.

    Google Scholar 

  • Wagner, H. (1994). Coal strata control handbook. Unpublished.

    Google Scholar 

  • Wagner, H. (1995). Roof bolt mechanics. Pillar and roadway mechanics – Stage 2 – Principles and practice (p. 21). Sydney: School of Mines, University of New South Wales.

    Google Scholar 

  • Whitaker, A. (1998). Critical assessment of past research into rock bolt anchorage mechanisms. BE research, University of New South Wales, Sydney.

    Google Scholar 

  • Wilkinson, A., & Canbulat, I. (2005). An investigation into the support systems in South African collieries (pp. 294–301). Paper presented at the 24th international conference on ground control in mining, Morgantown. West Virginia University.

    Google Scholar 

  • Windsor, C. R., & Thompson, A. G. (1993). Rock reinforcement – Technology. Testing, design and evaluation. In J. A. Hudson (Ed.), Comprehensive rock engineering; Principles, practice and projects (Vol. 3, pp. 451–484). Oxford: Pergamon Press.

    Google Scholar 

  • Windsor, C. R., & Thompson, A. G. (1997). Rock reinforcement practice – Advanced course. Leederville: Rock Technology Pty Limited.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer International Publishing Switzerland

About this chapter

Cite this chapter

Galvin, J.M. (2016). Support and Reinforcement Systems. In: Ground Engineering - Principles and Practices for Underground Coal Mining . Springer, Cham. https://doi.org/10.1007/978-3-319-25005-2_6

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-25005-2_6

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-25003-8

  • Online ISBN: 978-3-319-25005-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics