Abstract
Silicon growth is a process in which a silicon ingot is solidified from the melted and then cooled to the room temperature through the control of multi-heater. Dislocation densities are generated in the ingot by excessed thermal stresses caused by the nonuniform temperature field in the ingot. The generation of the dislocation density is considered as s a process of viscoplastic deformation. A three dimensional transient finite element model based on the Haasen viscoplastic constitutive model (HAS) is developed to evaluate the dislocation densities generated in silicon ingots grown by directional solidification process. The stress fields and dislocation densities generated in silicon ingots are the two major parameters for the evaluation of ingot quality. These two results calculated by HAS model are compared with those obtained from CRSS model. The result demonstrates that HAS model is more accurate than CRSS model for the calculation of dislocation densities and stresses during the cooling process of silicon ingot because of the consideration of time-dependent viscoplastic deformation in HAS model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
A. Poullikkas, G. Kourtis, I. Hadjipaschalis, Parametric analysis for the installation of solar dish technologies in Mediterranean regions. Renew. Sust. Energ. Rev. 14, 2772–2783 (2010)
G.E. Dieter, Mechanical Metallurgy (McGraw-Hill, New York, 1976)
P. Haasen, Zur plastischen verformung von Germanium und InSb. Zeitschrift für Physik 167, 461–467 (1962)
H. Alexander, P. Haasen, Dislocations and plastic flow in the diamond structure. Solid State Phys. 22, 27–158 (1969)
I. Yonenaga, K. Sumino, Dislocation dynamics in the plastic deformation of silicon crystals I. Experiments. Phys. Status Solidi (a) 50, 685–693 (1978)
M. Suezawa, K. Sumino, I. Yonenaga, Dislocation dynamics in the plastic deformation of silicon crystals. II. Theoretical analysis of experimental results. Phys. Status Solidi (a) 51, 217–226 (1979)
I. Yonenaga, K. Sumino, K. Hoshi, Mechanical strength of silicon crystals as a function of the oxygen concentration. J Appl. Phys. 56, 2346–2350 (1984)
K. Sumino, M. Imai, Interaction of dislocations with impurities in silicon crystals studied by in situ X-ray topography. Philos. Mag. A 47, 753–766 (1983)
C. Tsai, O. Dillon, R. De Angelis, The constitutive equation for silicon and its use in crystal growth modeling. J. Eng. Mater. Technol. 112, 183–187 (1990)
J. Moosbrugger, Continuum slip viscoplasticity with the Haasen constitutive model: application to CdTe single crystal inelasticity. Int. J. Plast. 11, 799–826 (1995)
S. Pendurti, V. Prasad, H. Zhang, Modelling dislocation generation in high pressure Czochralski growth of InP single crystals: part I. Construction of a visco-plastic deformation model. Model. Simul. Mater. Sci. Eng. 13, 249 (2005)
S. Nakano, X. Chen, B. Gao, K. Kakimoto, Numerical analysis of cooling rate dependence on dislocation density in multicrystalline silicon for solar cells. J. Cryst. Growth 318, 280–282 (2011)
X. Chen, S. Nakano, L. Liu, K. Kakimoto, Study on thermal stress in a silicon ingot during a unidirectional solidification process. J. Cryst. Growth 310, 4330–4335 (2008)
X. Chen, S. Nakano, K. Kakimoto, Three-dimensional global analysis of thermal stress and dislocations in a silicon ingot during a unidirectional solidification process with a square crucible. J. Cryst. Growth 312, 3261–3266 (2010)
C. Parfeniuk, F. Weinberg, I. Samarasekera, C. Schvezov, L. Li, Measured critical resolved shear stress and calculated temperature and stress fields during growth of CdZnTe. J. Cryst. Growth 119, 261–270 (1992)
G. Meduoye, D. Bacon, K. Evans, Computer modelling of temperature and stress distributions in LEC-grown GaAs crystals. J. Cryst. Growth 108, 627–636 (1991)
M. Duseaux, Temperature profile and thermal stress calculations in GaAs crystals growing from the melt. J. Cryst. Growth 61, 576–590 (1983)
S. Motakef, A.F. Witt, Thermoelastic analysis of GaAs in LEC growth configuration: I. Effect of liquid encapsulation on thermal stresses. J. Cryst. Growth 80, 37–50 (1987)
W. Rosch, F. Carlson, Computed stress fields in GaAs during vertical Bridgman growth. J. Cryst. Growth 109, 75–81 (1991)
A.S. Jordan, R. Caruso, A. Von Neida, A thermoelastic analysis of dislocation generation in pulled GaAs crystals. J. Bell Syst. Technol. 59, 593–637 (1980)
A. Jordan, A. Von Neida, R. Caruso, The theoretical and experimental fundamentals of decreasing dislocations in melt grown GaAs and InP. J. Cryst. Growth 79, 243–262 (1986)
O. Dillon Jr., C. Tsai, R. De Angelis, Dislocation dynamics during the growth of silicon ribbon. J. Appl. Phys. 60, 1784–1792 (1986)
C. Tsai, M. Yao, A. Chait, Prediction of dislocation generation during Bridgman growth of GaAs crystals. J. Cryst. Growth 125, 69–80 (1992)
C. Tsai, A. Gulluoglu, C. Hartley, A crystallographic methodology for modeling dislocation dynamics in GaAs crystals grown from melt. J. Appl. Phys. 73, 1650–1656 (1993)
K. Sumino, I. Yonenaga, Dislocation dynamics and mechanical behaviour of elemental and compound semiconductors. Phys. Status Solidi (a) 138, 573–581 (1993)
N. Subramanyam, C. Tsai, Dislocation reduction in GaAs crystal grown from the Czochralski process. J. Mater. Process Technol. 55, 278–287 (1995)
X. Chen, S. Nakano, K. Kakimoto, 3D numerical analysis of the influence of material property of a crucible on stress and dislocation in multicrystalline silicon for solar cells. J. Cryst. Growth 318, 259–264 (2011)
N. Zhou, M. Lin, M. Wan, L. Zhou, Lowering dislocation density of directionally grown multicrystalline silicon ingots for solar cells by simplifying their post-solidification processes—a simulation approach. J. Therm. Stresses 38, 146–155 (2015)
N. Zhou, M. Lin, L. Zhou, Q. Hu, H. Fang, S. Wang, A modified cooling process in directional solidification of multicrystalline silicon. J. Cryst. Growth 381, 22–26 (2013)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 The Society for Experimental Mechanics, Inc.
About this paper
Cite this paper
Lin, M., Chen, Q., Tsai, C.T. (2016). Time-Dependent Viscoplastic Model for Dislocation Generation During the Cooling Process in the Silicon Ingot. In: Antoun, B. (eds) Challenges in Mechanics of Time Dependent Materials, Volume 2. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-22443-5_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-22443-5_4
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-22442-8
Online ISBN: 978-3-319-22443-5
eBook Packages: EngineeringEngineering (R0)