Skip to main content

Multicriteria Optimization in a Typical Multi-Isle Warehouse with Multiple Racks

  • Conference paper
  • First Online:
Optimization in the Natural Sciences (EmC-ONS 2014)

Abstract

This paper considers two common problems frequently found in warehouses: slotting and picking. The former refers to the best arrangement of items in the warehouse, while the latter concerns the definition of the best route to pick up the selected objects. In most industrial practice, the implementation of picking and slotting optimization techniques uses information based on historical data that, in most cases, would fail to work because of many factors affecting daily operations in the warehouse. Simulation models have been employed to build virtual scenarios in order to predict the outcomes of a specific operational decision. Simulation models also fail because collected data is not fully reliable. In order to overcome those problems, this paper proposes the use of a hybrid simulation and optimization approach in which real-time data is incorporated thanks to radio-frequency identification (RFID) technology. Operational decisions are hence made in real-time. The approach is validated using real data from a pharmaceutical manufacturer.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 39.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Accorsi, R., Manzini, R., Maranesi, F.: A decision-support system for the design and management of warehousing systems. Comput. Ind. 65(1), 175–186 (2014)

    Article  Google Scholar 

  2. De Koster, R., Le-Duc, T., Roodbergen, K.J.: Design and control of warehouse order picking: a literature review. Eur. J. Oper. Res. 182(2), 481–501 (2007)

    Article  MATH  Google Scholar 

  3. Gu, J., Goetschalckx, M., McGinnis, L.F.: Research on warehouse operation: a comprehensive review. Eur. J. Oper. Res. 177(1), 1–21 (2007)

    Article  MATH  Google Scholar 

  4. Dallari, F., Marchet, G., Melancini, M.: Design of order picking system. Int. J. Adv. Manuf. Technol. 42(1–2), 1–12 (2009)

    Article  Google Scholar 

  5. Strack, G., Pochet, Y.: An integrated model for warehouse and inventory planning. Eur. J. Oper. Res. 204(1), 35–50 (2010)

    Article  MATH  Google Scholar 

  6. Ramirez, D.G., Ramirez, L.E., Castro, L.J., Jimenez, M.A., Manotas, L.P.: RFID Implementation and simulation-based system dynamics for optimizing warehousing strategies under multiple criteria. In: Proceedings of the Tenth LACCEI Latin American and Caribbean Conference (LACCEI 2012), July 23–27, Panama City, Panama (2012)

    Google Scholar 

  7. Baker, P.: Will tags get out into the supply chain? Works Manag. 58(2), 34–37 (2005)

    Google Scholar 

  8. Patadia, S., Dua, S., Meyers, M.: Mike Meyers’ CompTIA RFID + Certification Passport. McGraw-Hill Publishing, New York (2007)

    Google Scholar 

  9. Ngai, E.W.T., Moon, K.K., Riggins, F.J., Yi, C.Y.: RFID research: an academic literature review (1995–2005) and future research directions. Int. J. Prod. Econ. 112(2), 510–520 (2008)

    Article  Google Scholar 

  10. Shuhua, M., Yanzhu, H.: Research on the order picking optimization problem of the automated warehouse. In: Proceedings of the IEEE Chinese Control and Decision Conference, pp. 990–993 (2009)

    Google Scholar 

  11. Bartholdi III, J.J., Subramanian, S.: Pick-path optimization. http://www2.isye.gatech.edu/jjb/wh/apps/pickpath/pickpath.html (Accessed 25 January 2013)

  12. Roodbergen, K.J., De Koster, R.: Routing methods for warehouses with multiple cross aisles. Int. J. Prod. Res. 39(9), 32–43 (2001)

    Article  Google Scholar 

  13. Vaughan, T.S.: The effect of warehouse cross aisles on order picking efficiency. Int. J. Prod. Res. 37(4), 881–897 (1999)

    Article  MATH  Google Scholar 

  14. Ratliff, H.D., Rosenthal, A.S.: Order-picking in a rectangular warehouse: a solvable case of the traveling salesman problem. Oper. Res. 31(3), 507–521 (1983)

    Article  MATH  Google Scholar 

  15. Tang, H.Y., Li, M.J.: An improved ant colony algorithm for order picking optimization problem in automated warehouse. Fuzzy Inf. Eng. 2, 1537–1547 (2009)

    Google Scholar 

  16. Li, S.Y., Chen, Y.Q., Li, Y.: Ant Colony Algorithms with Applications. Harbin Institute of Technology Press, Harbin (2004)

    Google Scholar 

  17. Zhang, G., Lai, K.: Combining path relinking and genetic algorithms for the multiple-level warehouse layout problem. Eur. J. Oper. Res. 169(2), 413–425 (2006)

    Article  MATH  MathSciNet  Google Scholar 

  18. Huang, X.F., Yun-xia, L.I.U.: Optimization of operational route in AS/RS based on particle swarm algorithm. J. Southwest Jiaotong Univ. (Engl. Ed.) 16(1), Article ID: 1005–2429(2008) 01–0092-03 (2008)

    Google Scholar 

  19. Cao, H.Z., Yu, X.C.: Parthenon-genetic simulated annealing algorithm and its application in combinatorial optimization problems. J. Beijing Univ. Posts Telecommun. 3, 38–41 (2008)

    Google Scholar 

  20. Chang-you, L., Yun-wei, S., Jia-heng, L.: Intelligent optimizing methods for vehicles scheduling problems in automated warehouse. In: Proceedings of IEEE Control Conference, Hong Kong, pp. 52–56 (2002)

    Google Scholar 

  21. Heskett, J.L.: Cube-per-order index- a key to warehouse stock location. Transp. Distrib. Manag. 3, 27–31 (1963)

    Google Scholar 

  22. Kallina, C., Lynn, J.: Application of the cube-per-order index rule for stock location in a distribution warehouse. Interfaces 7(1), 37–46 (1976)

    Article  Google Scholar 

  23. Roodbergen, K.J., Vis, I.F.: A model for warehouse layout. IIE Trans. 38(10), 799–811 (2006)

    Article  Google Scholar 

  24. Malmborg, C., Krishnakumar, B., Simons, G.: A mathematical overview of warehousing systems with single/dual order-picking cycles. Appl. Math. Model. 12(1), 2–8 (1988)

    Article  MATH  MathSciNet  Google Scholar 

  25. Hou, Y, Li, L. Wang, L.: Picking Routes optimization of automated warehouse based on parthenon genetic ant colony algorithm, International Conference on Convergence Information Technology. Lecture Notes in Information Technology, vol 19, pp. 198–204 (2012)

    Google Scholar 

  26. Hooke, R., Jeeves, T.A.: “Direct search" solution of numerical and statistical problems. J. ACM 8(2), 212–229 (1961)

    Article  MATH  Google Scholar 

  27. Chen, L., Langevin, A., Riopel, D.: A tabu search algorithm for the relocation problem in a warehousing System. Int. J. Prod. Econ. 129, 147–156 (2011)

    Article  Google Scholar 

  28. Fumi, A., Scarabotti, L., Schiraldi, M.M.: The effect of slot-code optimization in warehouse order picking. Int. J. Eng. Bus. Manag. 5(20), 1–10 (2013)

    Google Scholar 

  29. Fumi, A., Scarabotti, L., Schiraldi, M.M.: Minimizing warehouse space with dedicated storage policy. Int. J. Eng. Bus. Manag. 5(21), 1–10 (2013)

    Google Scholar 

  30. Battista, C., Fumi, A., Laura, L., Schiraldi, M.M.: Multiproduct slot allocation heuristic to minimize storage space. Int. J. Retail Distrib. Manag. 42(3), 172–186 (2014)

    Article  Google Scholar 

  31. Jensen, T.R., Toft, B.: Graph Coloring Problems. John Wiley & Sons, New York (2011)

    Google Scholar 

  32. Marx, D.: Graph colouring problems and their applications in scheduling. Electr. Eng. 48(1–2), 11–16 (2004)

    Google Scholar 

  33. Ho, W., Emrouznejad, A.: Multi-criteria logistics distribution network design using SAS/OR. Expert Syst. Appl. 36, 7288–7298 (2009)

    Article  Google Scholar 

  34. Saaty, T.L.: Decision making with the analytic hierarchy process. Int. J. Serv. Sci. 1(1), 83–98 (2008)

    MathSciNet  Google Scholar 

  35. Tamiz, M., Jones, D., Romero, C.: Goal programming for decision making: an overview of the current state-of-the-art. Eur. J. Oper. Res. 111(3), 569–581 (1998)

    Article  MATH  Google Scholar 

  36. He, T., Ho, W., Ka Man, C.L., Xu, X.: A fuzzy AHP based integer linear programming model for the multi-criteria transshipment problem. Int. J. Logistics Manag. 23(1), 159–179 (2012)

    Article  Google Scholar 

  37. Kahraman, C., Cebeci, U., Ulukan, Z.: Multi-criteria supplier selection using fuzzy AHP. Logistics Inf. Manag. 16(6), 382–394 (2003)

    Article  Google Scholar 

  38. Tinelli, L.M., Vivaldini, K.C.T., Becker, M.: Intelligent warehouse product position optimization by applying a multi-criteria tool. In: Neto, P., Moreira, A.P. (eds.) WRSM 2013. CCIS, vol. 371, pp. 137–145. Springer, Heidelberg (2013)

    Chapter  Google Scholar 

  39. Ramírez, D.G., Ramírez, L.E., Jiménez, M.A., Castro, L.J., Maldonado, E.: The design of a real-time warehouse management system that integrates simulation and optimization models with RFID technology. Int. J. Comput. Sci. 2(4), 18–37 (2013)

    Google Scholar 

Download references

Acknowledgments

This work was supported by the Colombian Department of Science, Technology and Innovation COLCIENCIAS and Centro de Investigación en Modelación Empresarial del Caribe (FCIMEC) through the project entitled: “Diseño e implementaciòn de centros de almacenamiento automatizados mediante la aplicación de tecnologí as EPC-RFID”, grant number 2233-454-25947. Special thanks to the team that worked in this Project: Luis Ramirez, Lauren Castro, Miguel Jiménez, Erik Maldonado and Fernando González.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Diana G. Ramirez-Rios .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer International Publishing Switzerland

About this paper

Cite this paper

Ramirez-Rios, D.G., Manotas Romero, L.P., Montoya-Torres, J.R. (2015). Multicriteria Optimization in a Typical Multi-Isle Warehouse with Multiple Racks. In: Plakhov, A., Tchemisova, T., Freitas, A. (eds) Optimization in the Natural Sciences. EmC-ONS 2014. Communications in Computer and Information Science, vol 499. Springer, Cham. https://doi.org/10.1007/978-3-319-20352-2_3

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-20352-2_3

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-20351-5

  • Online ISBN: 978-3-319-20352-2

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics