Skip to main content

Periodic Versus Non-periodic Multipurpose Batch Plant Scheduling: A Paint Industry Case Study

  • Conference paper
Operational Research

Part of the book series: CIM Series in Mathematical Sciences ((CIMSMS,volume 4))

  • 810 Accesses

Abstract

In order to guarantee the correct plant resources allocation, an efficient and uniform methodology is required to address the wide diversity of operational problems. The high flexibility requirement in the process industry, to be able to satisfy the market demand and service level, triggered the development of optimal scheduling methodologies in industrial management. In this work, a case study of a chemical process in the paint industry is presented, where the complexity of resource allocation and schedule optimisation is addressed through the use of the Resource Task Network (RTN) methodology. Two scheduling models are compared, considering a non-periodic and periodic operation mode. Mixed Integer Linear Programming (MILP) formulation are implemented where profit is maximized. The results of each formulation applied to a real case study are compared and discussed based in plant schedule resources allocation and required manpower.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Barbosa-Póvoa, A.P.: A critical review on the design and retrofit of batch plants. Comput. Chem. Eng. 31(7), 833–855 (2007)

    Article  Google Scholar 

  2. Castro, P., Barbosa-Póvoa, A.P., Matos, H., Novais, A.Q.: Simple continuous-time formulation for short-term scheduling of batch and continuous processes. Ind. Eng. Chem. Res. 43(1), 105–118 (2004)

    Article  Google Scholar 

  3. Chen, C.L., Chang, C.Y.: A resource-task network approach for optimal short-term/periodic scheduling and heat integration in multipurpose batch plants. Appl. Therm. Eng. 29(5), 1195–1208 (2009)

    Article  Google Scholar 

  4. Chibeles-Martins, N., Pinto, T., Barbosa-Póvoa, A., Novais, A.Q.: A meta-heuristics approach for the design and scheduling of multipurpose batch plants. Comput. Aided Chem. Eng. 28, 1315–1320 (2010)

    Article  Google Scholar 

  5. Kondili, E., Pantelides, C.C., Sargent, W.H.: A general algorithm for short-term scheduling of batch operations-I MILP formulation. Comput. Chem. Eng. 2, 211–227 (1993)

    Article  Google Scholar 

  6. Méndez, A.C., Cerdá, J., Grossmann, I.E., Harjunkoski, I., Fahl, M.: State-of-the-art review of optimization methods for short-term scheduling of batch processes. Comput. Chem. Eng. 30(6–7), 913–946 (2006)

    Article  Google Scholar 

  7. Moniz, S., Barbosa-Póvoa, A.P., Pinho de Sousa, J.: Regular and non-regular production scheduling of multipurpose batch plants. Comput. Aided Chem. Eng. 30, 767–771 (2012)

    Google Scholar 

  8. Pantelides, C.C.: Unified frameworks for optimal process planning and scheduling. In: Foundations of Computer-Aided Process Operations, pp. 253–274. Cache publications, New York (1994)

    Google Scholar 

  9. Pinto, T., Barbosa-Póvoa, A., Novais, A.Q.: Optimal design and retrofit of batch plants with a periodic mode of operation. Comput. Chem. Eng. 29(6), 1293–1303 (2005)

    Article  Google Scholar 

  10. Pinto, T., Barbosa-Póvoa, A., Novais, A.Q.: Design of multipurpose batch plants: a comparative analysis between the STN, m-STN, and RTN representations and formulations. Ind. Eng. Chem. Res. 47(16), 6025–6044 (2008)

    Article  Google Scholar 

  11. Pinto, T., Barbosa-Póvoa, A., Novais, A.Q.: Design and scheduling of periodic multipurpose batch plants under uncertainty. Ind. Eng. Chem. Res. 48, 9655–9670 (2009)

    Article  Google Scholar 

  12. Shah, N., Pantelides, C.C., Sargent, R.W.H.: Optimal periodic scheduling of multipurpose batch plants. Ann. Oper. Res. 42(1), 193–228 (1993)

    Article  MATH  Google Scholar 

  13. Shaik, M.A., Vooradi, R.: Unification of STN and RTN based models for short-term scheduling of batch plants with shared resources. Chem. Eng. Sci. 98, 104–124 (2013)

    Article  Google Scholar 

  14. Simaria, A.S., Gao, Y., Turner, R., Farid, S.S.: Designing multi-product biopharmaceutical facilities using evolutionary algorithms. Comput. Aid. Chem. Eng. 29, 286–290 (2011)

    Article  Google Scholar 

  15. Verderame, P.M., Elia, J.A., Li, J., Floudas, C.A.: Planning and scheduling under uncertainty: a review across multiple sectors. Ind. Eng. Chem. Res. 49(9), 3993–4017 (2010)

    Article  Google Scholar 

  16. Vieira, M., Pinto-Varela, T., Barbosa-Póvoa, A.P.: Scheduling batch processing using the RTN discrete time formulation: a case study. In: 16th Congress of the Portuguese Association of Operations Research, Bragana, Portugal, pp. 378–385 (2013)

    Google Scholar 

Download references

Acknowledgements

The authors would like to acknowledge the financial support of Fundação para a Ciência e Tecnologia under the grant SFRH/BD/51594/2011.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Miguel Vieira .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer International Publishing Switzerland

About this paper

Cite this paper

Vieira, M., Pinto-Varela, T., Barbosa-Póvoa, A.P. (2015). Periodic Versus Non-periodic Multipurpose Batch Plant Scheduling: A Paint Industry Case Study. In: Almeida, J., Oliveira, J., Pinto, A. (eds) Operational Research. CIM Series in Mathematical Sciences, vol 4. Springer, Cham. https://doi.org/10.1007/978-3-319-20328-7_24

Download citation

Publish with us

Policies and ethics