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Design of Shaping Machine and Tooling Systems for Gear Manufacturing

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Theory and Practice of Gearing and Transmissions

Part of the book series: Mechanisms and Machine Science ((Mechan. Machine Science,volume 34))

Abstract

The development and manufacturing of gear pairs is determined by a system combining the kinematic basis of the relative motions between workpiece and tool with the necessary production technology. This system unites the two subsystems of theory and technology. Via a multitude of parameters, gears can be assigned to different classes according to the range of existence. The paper describes a mathematical model for determining the range of existence for the general kinematic scheme of gear shaping. This model is based on an analysis of the existing kinematic schemes of theoretical and real shaping. Based on a morphological approach, individual kinematic shaping schemes are classified, and their mathematical models are developed. The shaping schemes, as well as the necessary translational and rotational motion matrices, are exemplarily presented for a gear manufacturing machine using the shaping principle. The modern approaches to the principles of designing equipment and instrumentation systems for gear manufacturing are presented. Methodical basics for selecting the optimal machine configuration depending on the technical and economic requirements for the machining and form of a gear’s tooth profile are stated. The system for theoretical and technological optimization synthesis of instrumentation systems for gear manufacturing is presented.

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Author information

Authors and Affiliations

  1. V. Bakul Institue for Superhard Materials, NAS, Kiev, Ukraine

    A. Krivosheya

  2. National Technical University of Ukraine “KPI”, Kiev, Ukraine

    Ju. Danilchenko

  3. Institute for Machine Tool, University of Stuttgart, Stuttgart, Germany

    M. Storchak & S. Pasternak

Authors
  1. A. Krivosheya
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  2. Ju. Danilchenko
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  3. M. Storchak
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  4. S. Pasternak
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Corresponding author

Correspondence to M. Storchak .

Editor information

Editors and Affiliations

  1. Institute of Mechanics, Kalashnikov Izhevsk State Technical University, Izhevsk, Russia

    Veniamin Goldfarb

  2. Kalashnikov Izhevsk State Technical University, Izhevsk, Russia

    Natalya Barmina

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Krivosheya, A., Danilchenko, J., Storchak, M., Pasternak, S. (2016). Design of Shaping Machine and Tooling Systems for Gear Manufacturing. In: Goldfarb, V., Barmina, N. (eds) Theory and Practice of Gearing and Transmissions. Mechanisms and Machine Science, vol 34. Springer, Cham. https://doi.org/10.1007/978-3-319-19740-1_21

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  • DOI: https://doi.org/10.1007/978-3-319-19740-1_21

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-19739-5

  • Online ISBN: 978-3-319-19740-1

  • eBook Packages: EngineeringEngineering (R0)

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