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Solar Racer—Detailed Design

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Abstract

This chapter continues the Shark design by developing some details or examples of procurement specifications for certain components. The components considered are: the wheels, drive, array, battery, ventilation system, and brakes. Some examples of student-produced assembly drawings for a solar car are shown to illustrate the final product.

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Notes

  1. 1.

    The drawings are not for the Shark, but for a later car.

  2. 2.

    However, Storey (1994) reports that some teams in the 1993 World Solar Challenge built their own wheel motors. A necessity: At the time there were no commercial sources for such motors.

  3. 3.

    Or, as in the case of Clarkson’s 1990 Sunrayce car, a hockey puck directly driving the left-rear wheel.

  4. 4.

    The efficiency of the actual two-speed transmission over its operating range should be determined to insure transmission losses do not cancel the gains in motor efficiency.

  5. 5.

    This cannot be as conveniently done with a branching system like that in Fig. 18.11 because the exit pressures are different.

  6. 6.

    If turbulent, separated flow dominates in the system, and heating effects are not large, the total loss coefficient will be nearly constant.

  7. 7.

    Hoerner (1965) contains a section on inlet and outlet designs. See also Mossman and Randall (1948) for information about low-drag National Advisory Committee for Aeronautics (NACA) submerged inlets, or “NACA ducts.”

  8. 8.

    By standard methods; see Hibbeler (1998) or similar texts.

  9. 9.

    Much more efficient cells can be used, if the money is available, under American Solar Challenge rules and giving array powers of 1600 W, or more.

  10. 10.

    The number purchased should allow about 25 % for breakage.

  11. 11.

    The actual mass of a Solectria MPPT.

References

  • Bleck, O. (1993). “Understanding and selecting the proper drive system for an electric Vehicle,” APN2001. Arlington: Solectria Corporation.

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  • Evans, C., Leonard, S., & Redick, M. (1999). Sunrayce 1999 structural design report. Potsdam: Clarkson University Solar Knights.

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  • Gillespie, T. D. (1992). Fundamentals of vehicle dynamics. Warrendale: Society of automotive engineers.

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  • Hibbeler, R. C., (1998). Engineering mechanics dynamics (8th ed.). Upper Sadle River: Prentice-Hall.

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  • Mossman, E. A., & Randall, L. M. (January 1948). “An Experimental Investigation of the Design Variables for NACA Submerged Duct Entrances,” NACA RM-A7130.

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  • Rauschenback, H. S. (1980). Solar cell array design handbook. New York: Van Nostrand-Reinhold.

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  • Storey, J.W.V., Schinckel, A. E. T., & Kyle, C. R. (1993). Solar racing cars. Canberra: Australian Government Publishing Service.

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  • Whitt, F. R., & Wilson, D. G. (1974). Bicycling science. Cambridge: The MIT Press.

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Correspondence to Eric Forsta Thacher .

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Thacher, E. (2015). Solar Racer—Detailed Design. In: A Solar Car Primer. Springer, Cham. https://doi.org/10.1007/978-3-319-17494-5_10

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  • DOI: https://doi.org/10.1007/978-3-319-17494-5_10

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