Measuring the Degree of Sensitization (DOS) Using an Electrochemical Technique

Abstract

Sensitization can be simply defined as the susceptibility of an alloy, specifically austenitic stainless steel, to corrosion at grain boundaries. A detailed study on types 304 stainless steel has been carried out to correlate the degree of sensitization measured by electrochemical potentiokinetic reactivation test (EPR) with the susceptibility to intergranular corrosion. In this study four different heat treatments were given to alloys, i.e., solution annealed (SA) at 1020 °C for 1 h, then quenched in water; also then heat-treated in air at 620 °C for 15, 30, and 60 min. The electrolyte for the EPR tests was 1.0 N H₂SO₄ solution containing 0.01 M KSCN. Potentiodynamic curves from passive to active regions in deaerated solution at room temperature were obtained at a scan rate of 1.67 mV/s (6 V/h), after the passivation at 200 mV versus (SCE) for 2 min then the polarization was conducted. The criterion used to distinguish between sensitized and non-sensitized specimens is the activation charge Pa, the peak current density, Ph, in the active state, and Flade potential Ef at which the active curve breaks upward. The results indicated that the longer the sensitization time the higher the activation charge (Pa), and the higher the peak current density in the active state (Ph). The results indicated that, the EPR is more sensitive than the chemical method for measuring the degree of sensitization.