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Residual Stresses and Fatigue Life Enhancement of Cold Spray

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Modern Cold Spray

Abstract

Due to the high impact of particles with substrates in cold spray coating, local plasticity and hence local residual stresses are formed. In this chapter, the formation, magnitude, distribution, simulation, and life enhancement of the residual stress induced by cold spray are studied. First, the cause of residual stress is discussed. Then, the methods for quantifying these stresses are reviewed, and measurement results are presented. Second, using sound constitutive plasticity models and incorporating underlying factors in a cold spray process, the numerical procedure for modeling the cold spray process is laid out. Finally, the effect of cold spray on fatigue life enhancement of the substrate is discussed. A comprehensive review of the pertaining literature is also provided in this chapter.

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Authors and Affiliations

  1. Mechanical and Mechatronics Engineering Department, University of Waterloo, N2L 5H5, Waterloo, ON, Canada

    H. Jahed

  2. Department of Mechanical Engineering, Massachusetts Institute of Technology, 02139, Cambridge, MA, USA

    R. Ghelichi

Authors
  1. H. Jahed
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  2. R. Ghelichi
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Correspondence to H. Jahed .

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Editors and Affiliations

  1. Corporate -Supersonic Spray Technologies, CenterLine Windsor Ltd , Windsor, Ontario, Canada

    Julio Villafuerte

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Jahed, H., Ghelichi, R. (2015). Residual Stresses and Fatigue Life Enhancement of Cold Spray. In: Villafuerte, J. (eds) Modern Cold Spray. Springer, Cham. https://doi.org/10.1007/978-3-319-16772-5_5

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