Abstract
During the milling operation, some factors such as the cutting parameters and the spindle type and speed can influence the cutting force attitude consequently the state of the finished part. In this work, a High Speed Milling (HSM) spindle supported by a pair of Active Magnetic Bearings (AMB) is modeled. The shaft is discretized with Timoshenko beam finites elements. The six degrees of freedom of both rigid and elastic motions are considered. Electromagnetic forces are modeled by linear springs and dampers. A peripheral milling model is suggested to predict the dynamic cutting force and the tool tip response. Dynamic coefficients of bearings with four, six and eight electromagnets are considered and plotted to study the spindle dynamic behavior.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Auchet S, Chevrier P, Laccour M, Lipinski P (2004) A new method of cutting force measurement based on command voltages of active electro-magnetic bearing. Int J Mach Tool Manuf 44:1441–1449
Belhadj Messaoud N, Bouaziz S, Maatar M, Fakhfakh T, Haddar M (2011) Dynamic behavior of active magnetic bearing in presence of angular misalignment defect. Int J Appl Mech 3:1–15
Bouaziz S, Belhadj Messaoud N, Mataar M, Fakhfakh T, Haddar M (2011) A theoretical model for analyzing the dynamic behaviour of spatial misaligned rotor with active magnetic bearings. Mechatronics 21:899–907
Bouaziz S, Belhadj Messaoud N, Choley JY, Mataar M, Haddar M (2013) Transient response of a rotor-AMBs system connected by a flexible. Mechatronics 23:573–580
Budak E (2006a) Analytical models for high performance milling. Part I: cutting forces, structural deformations and tolerance integrity. Int J Mach Tools Manuf 46:1478–1488
Budak E (2006b) Analytical models for high performance milling. Part II: process, dynamics and stability. Int J Mach Tools Manuf 46:1478–1488
Faassen RPH, van de Wouw N, Oosterling JAJ, Nijmeijer H (2003) Prediction of regenerative chatter by modeling and analysis of high-speed milling. Int J Mach Tools Manuf 43:1437–1446
Gourc E, Seguy S, Arnaud L (2011) Chatter milling modeling of magnetic bearing spindle in high speed domain. J Mech Tools Manuf 51:928–936
Hentati T, Bouaziz A, Bouaziz S, Cholley Jy, Haddar M (2013) Dynamic behavior of active magnetic bearings spindle in high-speed domain. Int J Mechatron Manuf Syst 6:474–492
Kimman MH, Langen HH, Munning Schmidt RH (2010) A miniature milling spindle with active mahnetic bearings. Mecatronics 20:224–235
Klocke F, Qwito F, Arntz K (2009) A study of the influence of cutting parameters on micro milling of steel with Cubic Boron Nitride (CBN) tools. Micromachining and Micro fabrication Process Technology XIV 7204
Knospe CR (2007) Active magnetic bearing for machining application. Control Eng Pract 15:307–313
Lai WH (2000) Modeling of cutting forces in end milling operations. J Sci Eng. Tamkang, 3:15–22
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer International Publishing Switzerland
About this paper
Cite this paper
Bouaziz, A., Barkallah, M., Bouaziz, S., Cholley, JY., Haddar, M. (2014). Non-linear Stiffness and Damping Coefficients Effect on a High Speed AMB Spindle in Peripheral Milling. In: Abbes, M., Choley, JY., Chaari, F., Jarraya, A., Haddar, M. (eds) Mechatronic Systems: Theory and Applications. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-07170-1_10
Download citation
DOI: https://doi.org/10.1007/978-3-319-07170-1_10
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-07169-5
Online ISBN: 978-3-319-07170-1
eBook Packages: EngineeringEngineering (R0)