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Drilling Speed Effects on Accuracy of HD Residual Stress Measurements

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Abstract

The effect, on the residual stress measurement accuracy, of the drilling speed of the end-mill during the hole-drilling measurements was evaluated in Ti6Al4V. In spite of the well-known consideration that the highest achievable speed should be used during hole drilling, very few experimental works exist analyzing the effects of using lower velocities. Hole-drilling experiments were performed in this study by measuring the released strain by electronic speckle pattern interferometry. A known stress state was generated by loading the sample in a four point bending frame up to 50 % of the yield strength. Drilling speed ranging in 5,000 ÷ 50,000 rpm was investigated by using an electronically controlled mill. The expected stress field, evaluated by a numerical model in ANSYS®, was compared with the measured one at different drilling speeds.

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Correspondence to C. Casavola .

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© 2014 The Society for Experimental Mechanics, Inc.

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Barile, C., Casavola, C., Pappalettera, G., Pappalettere, C., Tursi, F. (2014). Drilling Speed Effects on Accuracy of HD Residual Stress Measurements. In: Rossi, M., et al. Residual Stress, Thermomechanics & Infrared Imaging, Hybrid Techniques and Inverse Problems, Volume 8. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-00876-9_15

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  • DOI: https://doi.org/10.1007/978-3-319-00876-9_15

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-00875-2

  • Online ISBN: 978-3-319-00876-9

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