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A Design Science – Informed Process for Lean Warehousing Implementation

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Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures (APMS 2023)

Part of the book series: IFIP Advances in Information and Communication Technology ((IFIPAICT,volume 689))

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Abstract

Warehouses usually include a number of non-value-added activities that increase costs, so they are a suitable field for applying Lean Thinking. In fact, Lean Warehousing has recently established as a promising research topic. However, most of the available contributions lack a practical though generalizable and theoretically relevant approach. Additionally, Lean is currently not enough explored as a preliminary effort to pave the way for a smooth application of Industry 4.0, neither in manufacturing nor in logistics. Inspired by Desing Science Research, the present work develops a structured process for implementing Lean Warehousing aimed at fostering continuous improvement to facilitate the introduction of Industry 4.0 technologies. To this end, multiple Lean tools, such as Value Stream Mapping, Spaghetti Chart, 5W+1H, and 5S analysis, are integrated. The application to a warehouse in the food industry is illustrated. Future research will focus on carrying out a complete validation. Moreover, performance measurement through a set of warehouse Key Performance Indicators will be introduced to assess both wastes and the associated improvements after implementing the appropriate corrective actions.

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Author information

Authors and Affiliations

  1. Department of Management and Production Engineering, Politecnico di Torino, Corso Duca Degli Abruzzi. 24, 10129, Torino, Italy

    Anna Corinna Cagliano, Giovanni Zenezini, Carlo Rafele, Sabrina Grimaldi & Giulio Mangano

Authors
  1. Anna Corinna Cagliano
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  2. Giovanni Zenezini
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  3. Carlo Rafele
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  4. Sabrina Grimaldi
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  5. Giulio Mangano
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Corresponding author

Correspondence to Anna Corinna Cagliano .

Editor information

Editors and Affiliations

  1. Norwegian University of Science and Technology, Trondheim, Norway

    Erlend Alfnes

  2. Norwegian University of Science and Technology, Trondheim, Norway

    Anita Romsdal

  3. Norwegian University of Science and Technology, Trondheim, Norway

    Jan Ola Strandhagen

  4. ZF Friedrichshafen AG, Friedrichshafen, Germany

    Gregor von Cieminski

  5. Tecnológico de Monterrey, Mexico City, Mexico

    David Romero

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Cagliano, A.C., Zenezini, G., Rafele, C., Grimaldi, S., Mangano, G. (2023). A Design Science – Informed Process for Lean Warehousing Implementation. In: Alfnes, E., Romsdal, A., Strandhagen, J.O., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures. APMS 2023. IFIP Advances in Information and Communication Technology, vol 689. Springer, Cham. https://doi.org/10.1007/978-3-031-43662-8_5

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  • DOI: https://doi.org/10.1007/978-3-031-43662-8_5

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-43661-1

  • Online ISBN: 978-3-031-43662-8

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