Abstract
A comprehensive approach to the technological wear resistance of parts is based, on the one hand, on the assessment of quality indicators of parts that characterize their geometric shape, surface layer quality, and volumetric properties, depending on technological factors, and, on the other hand, on performance characteristics: contact stiffness, corrosion resistance of parts depending on their quality indicators. In order to do this, considering the mutual influence of quality indicators, changes in one indicator depending on another and changes in the second indicator depending on the first, which are manifested in the same technological transition, such effects significantly affect the values of quality indicators, especially in the manufacture of precision details. A method for estimating the contact interaction of friction plunger pairs is proposed, which considers microgeometric parameters and physical and mechanical properties of the surface layer of conjugate parts based on the theory of the elliptical shape of the microprojections of the surface layer. Modeling the process of contact interaction of coaxial sliding contact of two surfaces, in the form of contact of a cylindrical plunger and a sleeve with equivalent values of parameters of roughness, undulation, and macrodeviations is given. As a result of the comparison of calculated and actual values of wear resistance parameters, the suitability of this approach for modeling of processes of contact interaction of friction surfaces is confirmed. The results confirming the adequacy of the offered model are presented.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Tkachuk, Yu.M., Student, O.Z.: Features of fracture and fatigue durability of the maintained steel of disks of the steam turbine of thermal power station. Metallofizika i Noveishie Tekhnologii 33(SPEC. ISS.), 449–460 (2011)
Gold, P., Loos, J.: Wear resistance of PVD-coatings in roller bearings. Wear 253(3–4), 465–472 (2002)
Babak, V.P., Bilchuk, Ye.Yu., Shchepetov, V.V.: Increased wear coatings due intrastructural self-correction. J. Eng. Sci. 6(1), C11–C15 (2019). https://doi.org/10.21272/jes.2019.6(1).c3
Pavlenko, I., Ivanov, V., Kuric, I., Gusak, O., Liaposhchenko, O.: Ensuring vibration reliability of turbopump units using artificial neural networks. In: Trojanowska, J., Ciszak, O., Machado, J.M., Pavlenko, I. (eds.) Manufacturing 2019. LNME, pp. 165–175. Springer, Cham (2019). https://doi.org/10.1007/978-3-030-18715-6_14
Shen, J., et al.: Microstructural characterization and strengthening mechanisms of a 12Cr-ODS steel. Mater. Sci. Eng. A 673, 624–632 (2016)
Zhang, D., Li, C., Jia, D., Zhang, Y., Zhang, X.: Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding. Chin. J. Aeronaut. 28(2), 570–581 (2015)
Malitsky, I.F., Chernyatina, E.V.: Influence of roughness and processing methods on strength of tension interface. Mech. Eng. 13, 149–153 (2014)
Buchely, M.F., Gutierrez, J.C., Léon, L.M., Toro, A.: The effect of microstructure on abrasive wear of hardfacing alloys. Wear 259, 52–61 (2005)
Pawara, S., Jhab, A.K., Mukhopadhyaya, G.: Effect of different carbides on the wear resistance of Fe-based hardfacing alloys. Int. J. Refract. Metal. Hard Mater. 78, 288–295 (2019)
Tkachuk, A., Zablotskyi, V., Kononenko, A., Moroz, S., Prystupa, S.: Directed formation of quality, as a way of improving the durability of conjugated parts of friction pairs. In: Ivanov, V., et al. (eds.) DSMIE 2019. LNME, pp. 370–377. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-22365-6_37
Munoz-Escalona, P., Maropoulos, P.: A geometrical model for surface roughness prediction when face milling Al 7075–T7351 with square insert tools. J. Manuf. Syst. 36, 216–223 (2015)
Dykha, A., Sorokatyi, R., Makovkin, O., Babak, O.: Calculation-experimental modeling of wear of cylindrical sliding bearings. East-Eur. J. Enterp. Technol. 5(1(89)), 51–59 (2017)
Lesyk, D.A., et al.: Laser-hardened and ultrasonically peened surface layers on tool steel AISI D2: correlation of the bearing curves’ parameters, hardness and wear. J. Mater. Eng. Perform. 27, 764–776 (2018). https://doi.org/10.1007/s11665-017-3107-7
Koval, A.D., Efremenko, V.G., Brykov, M.N., Andrushchenko, M.I., Kulikovskii, R.A., Efremenko, A.V.: Principles of development of grinding media with increased wear resistance. Part 2. Optimization of steel composition to suit conditions of operation of grinding media. J. Frict. Wear 33(2), 153–159 (2012). https://doi.org/10.3103/S1068366612020079
Jia, X., Zuo, X., Liu, Y., Chen, N., Rong, Y.: High wear resistance of white cast Iron treated by novel process: principle and mechanism. Metall. Mater. Trans. A 46(12), 5514–5525 (2015). https://doi.org/10.1007/s11661-015-3137-4
Chalyj, V., Moroz, S., Ptachenchuk, V., Zablotskyj, V., Prystupa, S.: Investigation of waveforms of roller bearing’s working surfaces on centerless grinding operations. In: Ivanov, V., Trojanowska, J., Pavlenko, I., Zajac, J., Peraković, D. (eds.) DSMIE 2020. LNME, pp. 349–360. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-50794-7_34
Bolar, G.: Measurement and analysis of cutting force and product surface quality during end-milling of thin-wall components. Measurement 121, 190–204 (2018)
Pavlenko, I., Trojanowska, J., Ivanov, V., Liaposhchenko, O.: Parameter identification of hydro-mechanical processes using artificial intelligence systems. Int. J. Mechatron. Appl. Mech. 2019(5), 19–26 (2019)
Emovon, I.: A fuzzy multi-criteria decision-making approach for power generation problem analysis. J. Eng. Sci. 7(2), E26–E31 (2020). https://doi.org/10.21272/jes.2020.7(2).e5
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Svirzhevskyi, K., Zabolotnyi, O., Tkachuk, A., Machado, J., Kononenko, A. (2021). An Increase in Wear Resistance Frictional Contact of Functional Surfaces for Plunger Pairs. In: Ivanov, V., Pavlenko, I., Liaposhchenko, O., Machado, J., Edl, M. (eds) Advances in Design, Simulation and Manufacturing IV. DSMIE 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-77823-1_9
Download citation
DOI: https://doi.org/10.1007/978-3-030-77823-1_9
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-77822-4
Online ISBN: 978-3-030-77823-1
eBook Packages: EngineeringEngineering (R0)