Abstract
The aim of this study is a theoretical substantiation of the possibilities for increasing accuracy and productivity in gear grinding and determining the optimal machining conditions based on the reduction of elastic displacements arising in the technological system. The expediency of gear grinding using the profile copy method is shown based on a theoretical analysis of the conditions for increasing the accuracy and productivity of gear grinding operations. Compared to the traditional milling, this method has more significant technological capabilities in terms of improving the accuracy and productivity of machining. This machining effect appears while implementing the dead-stop grinding, which provides a significant reduction in elastic displacements that occur in the technological system due to the uneven removed stock. In this case, the main part of stock removal is carried out in terms of high-performance deep grinding. For the implementation of gear grinding using the profile copy method, an analytical ratio has been obtained to determine the lateral feed elastic displacement that occurs after each wheel pass. Using this ratio allows achieving high machining productivity with the required accuracy. It has also been found out that it is possible to increase the machining accuracy and productivity during milling by increasing the refinement of the wheel pass by reducing the conditional cutting stress. This can be achieved by using high porosity grinding wheels, providing a decrease in the friction intensity in the cutting zone due to their high cutting ability.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Lischenko, N.V., Larshyn, V.P., Nezhebovskiy, V.V.: Studying of the quality of the surface layer of gears with profile grinding. Cutt. Tools Technol. Syst. 89(101), 88–99 (2018)
Riabchenko, S.V.: Grinding gears with disc wheels made of superhard materials. Bull. Kharkiv Petro Vasylenko Natl. Tech. Univ. Agric. 115, 243–246 (2011)
Undewiss, S., Miller, B.: Grinding large module gears. Gear solut. 35–45 (2010)
Lishchenko, N.V., Larshin, V.P.: Profile gear grinding temperature determination. In: Proceedings of the 4th International Conference on Industrial Engineering. Lecture Notes in Mechanical Engineering, pp. 1723–1730 (2018)
Al Quran, F.M.F.: Theoretical corroboration of the selection criteria of the breaking-in and shape-copy gear teeth grinding methods. Int. J. Mech. Prod. Eng. Res. Dev. 8(1), 389–392 (2018)
Kovalchuk, A.N., Nezhebovskiy, V.V.: Efficiency of using the GLOBAL PERFOMANCE 122210 coordinate measuring machine for measuring gear parts. Bull. Kharkiv Petro Vasylenko Natl. Tech. Univ. Agric. 101, 214–225 (2010)
Kito, Y., Katsuma, T., Yanase, Y., Nose, Y.: Latest technologies for high-precision, high-efficiency gear grinding processing. Mitsub. Heavy Ind. Tech. Rev. 52(3), 5–8 (2015)
Matarneh, M.E.: Improvement of abrasive and edge cutting machining efficiency through theoretical analysis of physical conditions. Int. J. Mech. Prod. Eng. Res. Dev. 8(2), 249–262 (2018)
Stachurski, W., Midera, S., Kruszynski, B.: Determination of mathematical formulae for the cutting force F C during the turning of C45 steel. Mech. Mech. Eng. 16(2), 73–79 (2012)
Patil, R.A., Gombi, S.L.: Experimental study of cutting force on a cutting tool during machining using inverse problem analysis. J. Braz. Soc. Mech. Sci. Eng. 40, 494 (2018)
Atlantic Gear Tooth Profile Grinding. http://www.atlantic-schlifkrugi.ru/fileadmin/redaktion/bilder/downloads/kurzinformatinen/EN_Zahnflankenprofilschleifen_01.pdf. Accessed 15 May 2019
Nishimura, Y., Toshifumi, K., Yuji, A., Yoshikoto, Y., Koichi, M.: Gear grinding processing developed for high-precision gear manufacturing. Mitsub. Heavy Ind. Tech. Rev. 45(3), 33–38 (2008)
Zaborowski, T., Ochenduszko, R.: Grinding burns in the technological surface of the gear teeth of the cylindrical gears. Mechanik 10, 135–139 (2017)
Novikov, F.V., Riabenkov, I.A.: Improved gear grinding gears. Bull. Natl. Tech. Univ. «KhPI» Technol. Mech. Eng. 33(1205), 138–144 (2016)
Novikov, F.V.: Mathematical Modeling and Optimization of Metalworking Processes. Simon Kuznets Kharkiv National University of Economics, Kharkiv (2014)
Iakimov, O.O.: Influence of intermittent grinding wheel design on geometrical parameters of quality of the processed surface. Cutt. Tool. Technol. Syst. 85, 323–330 (2015)
Tonkonogiy, V.M., Dmitrieva, C.Yu., Yakimov, A.A.: Prevention of the occurrence of parametric instability in the grinding of high-precision gears with intermittent elbor circles. Mod. Technol. Eng. 9, 206–215 (2014)
Lavrinenko, V.I., Novikov, M.V.: Extra materials in mechanical engineering: encyclopaedic handbook. V. Bakul Institute for Superhard Materials of the NAS of Ukraine, Kyiv (2013)
Siziy, YuA, Stalinskyi, D.V.: Grinding Dynamics and Thermophysics. Energostal, Kharkiv (2016)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Novikov, F., Polyansky, V., Riabenkov, I., Hutorov, A., Yermolenko, O. (2020). Theoretical Analysis of Conditions for Improving Gear Grinding Accuracy and Productivity. In: Ivanov, V., Trojanowska, J., Pavlenko, I., Zajac, J., Peraković, D. (eds) Advances in Design, Simulation and Manufacturing III. DSMIE 2020. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-50794-7_30
Download citation
DOI: https://doi.org/10.1007/978-3-030-50794-7_30
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-50793-0
Online ISBN: 978-3-030-50794-7
eBook Packages: EngineeringEngineering (R0)