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New Feed Rate Optimization Formulation in a Parametric Domain for 5-Axis Milling Robots

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Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 1121))

Abstract

When producing a numerical control (NC) program for a 5-axis CNC machine (the so-called milling robot) to mill a sculptural surface, a constant feed rate value is usually assigned based on programmer’s experiences. For this reason, the feed rate in most of NC programs is often not optimized, it is much lower than maximum reachable value. To increase the productivity of the machining process, the feed rate in NC programs for the milling robots need to be maximized. This paper proposes a new feed rate optimization model, of which the objective function and all the kinematic constraints are transformed and expressed explicitly in a parametric domain which is commonly used in the tool path generation process performed by current CAM systems. Thus, the optimal feed rate values along a parametric tool path can be computed in an effective and simplified manner. Numerical examples demonstrate the effectiveness of the proposed method.

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Funding

Research under Vingroup Innovation Foundation (VINIF) annual research support program in project code VINIF. 2019. DA08.

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Correspondence to Chu Anh My .

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My, C.A., Bien, D.X., Tung, B.H., Van Cong, N., Hieu, L.C. (2020). New Feed Rate Optimization Formulation in a Parametric Domain for 5-Axis Milling Robots. In: Le Thi, H., Le, H., Pham Dinh, T., Nguyen, N. (eds) Advanced Computational Methods for Knowledge Engineering. ICCSAMA 2019. Advances in Intelligent Systems and Computing, vol 1121. Springer, Cham. https://doi.org/10.1007/978-3-030-38364-0_36

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