Abstract
This paper introduces an optimization study on the determination of the optimum replaced grinding wheel diameter for getting minimum manufacturing time in external grinding stainless steel. In the study, several input grinding parameters including the initial grinding wheel diameter, the total depth of dressing cut, the wheel life and the radial grinding wheel wear per dress. Also, to evaluate the effects of the input parameters on the optimum replaced wheel diameter, a simulation experiment was planned and conducted. Lastly, a regression model to calculate the optimum replaced wheel diameter was suggested.
Keywords
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Rowe, W.B.: Principle of Modern Grinding Technology. William Andrew (2009)
Malkin, S., Guo, C.: Grinding Technology: Theory and Applications of Machining with Abrasives. Industrial Press (2008)
Chatterjee, S., Rudrapati, R., Kumarpal, P., Nandi, G.: Experiments, analysis and parametric optimization of cylindrical traverse cut grinding of aluminium bronze. Mater. Today: Proc. 5(2), 5272–5280 (2018)
Vu, N.-P., Nguyen, Q.-T., Tran, T.-H., Le, H.-K., Nguyen, A.-T., Luu, A.-T., Nguyen, V.-T., Le, X.-H.: Optimization of grinding parameters for minimum grinding time when grinding tablet punches by CBN wheel on CNC milling machine. Appl. Sci. 9(5), 957 (2019)
Tung, L.A., Pi, V.N., Ha, D.T.T., Hung, L.X., Banh, T.L.: A study on optimization of surface roughness in surface grinding 9CrSi tool steel by using Taguchi method. In: Fujita, H., et al. (eds.): ICERA 2018. LNNS, vol. 63, pp. 100–108 (2019). https://doi.org/10.1007/978-3-030-04792-4_15
Gupta, R., Shishodia, K.S., Sekhon, G.S.: Optimization of grinding parameters using enumeration method. J. Mater. Process. Technol. 112, 63–67 (2001)
Wen, X.M., Tay, A.A.O., Nee, A.Y.C.: Micro-computer-based optimization of the surface grinding process. J. Mater. Process. Technol. 29(1–3), 75–90 (1992)
Mekala, K., Chandradas, J., Chandrasekaran, K., Kannan, T.T.M., Ramesh, E., Babu, R.N.: Optimization of cylindrical grinding parameters of austenitic stainless steel rods (AISI 316) by Taguchi method. Int. J. Mech. Eng. Rob. Res. 3(2), 208 (2014)
Tu, H.X., Thao, L.P., Hong, T.T., Nga, N.T.T., Trung, D.D., Gong, J., Pi, V.N.: Influence of dressing parameters on surface roughness of workpiece for grinding hardened 9XC tool steel. In: IOP Conference Series: Materials Science and Engineering, vol. 542, conference 1 (2018). https://doi.org/10.1088/1757-899X/542/1/012008
Vidal, G., Ortega, N., Bravo, H., Dubar, M., González, H.: An analysis of electroplated CBN grinding wheel wear and conditioning during creep feed grinding of aeronautical alloys. Metals 8, 1–24 (2018)
Daneshia, A., Jandaghia, N., Tawakoli, T.: Effect of dressing on internal cylindrical grinding. Procedia CIRP 14, 37–41 (2014)
Le, X.H., Tran, T.H., Luu, A.T., Nguyen, T.T.N., Vu, N.P.: Optimum dressing parameters for maximum material removal rate when internal cylindrical grinding using Taguchi method. Int. J. Mech. Eng. Technol. 9, 123–129 (2018)
Gupta, R., Shishodia, K.S., Sekhon, G.S.: Optimization of grinding process parameters using enumeration method. J. Mater. Process. Technol. 112(1), 63–67 (2001)
Hung, L.X., Lien, V.T., Pi, V.N., Long, B.T.: A study on coolant parameters in internal grinding of 9CrSi steel. Mater. Sci. Forum 950, 24–31 (2019)
Tu, H.X., Jun, G., Hien, B.T., Hung, L.X., Tung, L.A., Pi, V.N.: Determining optimum parameters of cutting fluid in external grinding of 9CrSi steel using Taguchi technique. SSRG Int. J. Mech. Eng. 5(6), 1–5 (2018). https://doi.org/10.14445/23488360/IJME-V5I6P101
Tu, H.X., Pi, V.N., Jun, G.: A study on determination of optimum parameters for lubrication in external cylindrical grinding base on Taguchi method. Key Eng. Mater. 796, 97–102 (2019)
Palmer, J., Ghadbeigi, H., Novovic, D., Curtis, D.: An experimental study of the effects of dressing parameters on the topography of grinding wheels during roller dressing. J. Manuf. Process. 31, 348–355 (2018)
Yadav, H.S., Shrivastava, R.K.: Effect of process parameters on surface roughness and Mrr in cylindrical grinding using response surface method. Int. J. Eng. Res. Technol. 3(3) (2014)
Pi, V.N., The, P.Q., Khiem, V.H., Huong, N.N.: Cost optimization of external cylindrical grinding. Appl. Mech. Mater. 312, 982–989 (2013)
Tu, H.X., Jun, G., Hung, L.X., Tung, L.A., Pi, V.N.: Calculation of optimum exchanged grinding wheel diameter when external grinding tool steel 9CrSi. Int. J. Mech. Eng. Robot. Res. 8(1), 59–64 (2019)
Hung, L.X., Pi, V.N., Tung, L.A., Tu, H.X., Jun, G., Long, B.: Determination of optimal exchanged grinding wheel diameter when internally grinding alloy tool steel 9CrSi. In: IOP Conference Series: Materials Science and Engineering, vol. 417, 012–026 (2018)
Pi, V.N., Hung, L.X., Tung, L.N., Long, B.T.: Cost optimization of internal grinding. J. Mater. Sci. Eng. B 6, 291–296 (2016)
Hung, L.X., Ky, L.H., Hong, T.T., Dung, H.T., Lien, V.T., Tung, L.A., Long, B.T., Pi, V.N.: A study on cost optimization of internal cylindrical grinding. Int. J. Mech. Eng. Technol. (IJMET) 10(1), 414–423 (2019)
Tran, T.-H., Le, X.-H., Nguyen, Q.-T., Le, H.-K., Hoang, T.-D., Luu, A.-T., Banh, T.-L., Vu, N.-P.: Optimization of exchanged grinding wheel diameter for minimum grinding cost in internal grinding. Appl. Sci. 9(7), 1363 (2019)
Le, X.H., Vu, N.P., Luu, A.T., Tu, H.X., Jun, G., Banh, T.L.: Determination of optimum exchanged grinding wheel diameter when internal grinding alloy tool steel 9CrSi. In: IOP Conference Series: Materials Science and Engineering, vol. 417, conference 1 (2018). https://doi.org/10.1088/1757-899X/417/1/012026
Pi, V.N., Tung, L.A., Hung, L.X., Van Ngoc, N.: Experimental determination of optimum exchanged diameter in surface grinding process. J. Environ. Sci. Eng. A 6, 85–89 (2017)
Hoang, T.D., Tran, T.H., Van Cuong, N., Le, H.K., Nga, N.T.T.: An optimization study on surface grinding stainless steel. Int. J. Eng. Technol. 7(4), 6621–6625 (2018). https://doi.org/10.14419/ijet.v7i4.29442
Tran, T.-H., Luu, A.-T., Nguyen, Q.-T., Le, H.-K., Nguyen, A.-T., Hoang, T.-D., Le, X.-H., Banh, T.-L., Vu, N.-P.: Optimization of exchanged grinding wheel diameter for surface grinding tool steel based on the cost analysis. Metals 9(4), 448 (2019). https://doi.org/10.3390/met9040448
Pi, V.N., Khiem, V.H., Cuong, P.T.: Building formulas for calculation of cutting regime for external cylindrical grinding. Vietnam Mech. Eng. J. (12), 18–23 (2012). (in Vietnamese)
Kozuro, L.M., Panov, A.A., Remizovski, E.I., Tristosepdov, P.S.: Handbook of Grinding. Publish Housing of High-Education, Minsk (1981)
Acknowledgements
The work described in this paper was supported by Thai Nguyen University of Technology for a scientific project.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this paper
Cite this paper
Tung, L.A. et al. (2020). A Study on Optimization of Manufacturing Time in External Cylindrical Grinding. In: Sattler, KU., Nguyen, D., Vu, N., Tien Long, B., Puta, H. (eds) Advances in Engineering Research and Application. ICERA 2019. Lecture Notes in Networks and Systems, vol 104. Springer, Cham. https://doi.org/10.1007/978-3-030-37497-6_14
Download citation
DOI: https://doi.org/10.1007/978-3-030-37497-6_14
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-37496-9
Online ISBN: 978-3-030-37497-6
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)