Skip to main content

On the Effect of Building Direction on the Microstructure and Grain Morphology of a Selective Laser Melted Maraging Stainless Steel

  • Conference paper
  • First Online:
TMS 2020 149th Annual Meeting & Exhibition Supplemental Proceedings

Abstract

In this study, cylindrical rods of a low carbon Fe–Cr–Ni–Al maraging stainless steel (CX) were fabricated through selective laser melting (SLM) technique for both horizontal direction and cube samples with the dimensions of 15 × 15 × 15 mm. The microstructure and grain morphology of the as-built sample were studied using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). It was observed that in both cases the microstructure of the as-built sample consists of columnar dendrites aligned in the building direction because of the fast-directional cooling presents in the SLM process. However, the microstructural studies revealed that by changing the building method from cube to horizontal, both dendritic and grain structures have a tendency to change. Furthermore, the TEM results showed that different volume fractions of austenite and martensite phases were detected in both directions resulting from complex heat history and wide temperature range during the SLM process.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Gu DD, Meiners W, Wissenbach K, Poprawe R (2012) Laser additive manufacturing of metallic components: materials, processes and mechanisms. Int Mater Rev 57:133–164. https://doi.org/10.1179/1743280411Y.0000000014

    Article  CAS  Google Scholar 

  2. Lewandowski JJ, Seifi M (2016) Metal additive manufacturing: a review of mechanical properties. Ann Rev Mater Res 46:151–186

    Article  CAS  Google Scholar 

  3. Frazier WE (2014) Metal additive manufacturing: a review. J Mater Eng Perform 23(6):1917–1928

    Article  CAS  Google Scholar 

  4. Dutta B, Froes FHS (2014) Additive manufacturing of titanium alloys. Adv Mater Res 1019(Oct):19–25

    Google Scholar 

  5. Facchini L, Magalini E, Robotti P, Molinari A (2009) Microstructure and mechanical properties of Ti–6Al–4V produced by electron beam melting of pre-alloyed powders. Rapid Prototyp J 15(3):171–178

    Article  Google Scholar 

  6. Parthasarathy J, Starly B, Raman S, Christensen A (2010) Mechanical evaluation of porous titanium (Ti6Al4V) structures with electron beam melting (EBM). J Mech Behav Biomed Mater 3(3):249–259

    Article  Google Scholar 

  7. Murr LE, Gaytan SM, Ramirez DA, Martinez E, Hernandez J et al (2012) Metal fabrication by additive manufacturing using laser and electron beam melting technologies. J Mater Sci Technol 28(1):1–14

    Article  CAS  Google Scholar 

  8. Collins PC, Haden CV, Ghamarian I, Hayes BJ, Ales T et al (2014) Progress toward an integration of process-structure-property-performance models for ‘three-dimensional (3-D) printing’ of titanium alloys. JOM 66(7):1299–1309

    Article  CAS  Google Scholar 

  9. Yu J, Rombouts M, Maes G, Motmans F (2012) Material properties of Ti6Al4V parts produced by laser metal deposition. Phys Procedia 39:416–424

    Article  CAS  Google Scholar 

  10. Leuders S, Thöne M, Riemer A, Niendorf T, Tröster T, Richard HA, Maier HJ (2013) On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: fatigue resistance and crack growth performance. Int J Fatigue 48:300–307

    Google Scholar 

  11. Asgari H, Mohammadi M, Microstructure and mechanical properties of stainless steel CX manufactured by Direct Metal Laser Sintering. Mater Sci Eng, A 709:82–89

    Google Scholar 

  12. Hamlin RJ, DuPont JN (2017) Microstructural evolution and mechanical properties of simulated heat-affected zones in cast precipitation-hardened stainless steels 17-4 and 13-8+ Mo. Metall Mater Trans, A 48(1):246–264

    Article  CAS  Google Scholar 

  13. Rao H, Giet S, Yang K, Wu X, Davies CHJ (2016) The influence of processing parameters on aluminium alloy A357 manufactured by Selective Laser Melting. Mater Des 109(2016):334–346. https://doi.org/10.1016/j.matdes.2016.07.009

  14. Yang KV, Shi Y, Palm F, Wu X, Rometsch P (2018) Columnar to equiaxed transition in Al–Mg(–Sc)–Zr alloys produced by selective laser melting. Scr Mater 145:113–117. https://doi.org/10.1016/j.scriptamat.2017.10.021

    Article  CAS  Google Scholar 

  15. Takata N, Kodaira H, Sekizawa K, Suzuki A, Kobashi M (2017) Change in microstructure of selectively laser melted AlSi10Mg alloy with heat treatments. Mater Sci Eng, A 704:218–228. https://doi.org/10.1016/j.msea.2017.08.029

    Article  CAS  Google Scholar 

  16. Thijs L et al (2010) A study of the microstructural evolution during selective laser melting of Ti–6Al–4V. Acta Mater 58(9):3303–3312

    Article  CAS  Google Scholar 

  17. Raza MR et al (2012) Effects of cooling rate on mechanical properties and corrosion resistance of vacuum sintered powder injection molded 316L stainless steel. J Mater Process Technol 212(1):164–170

    Article  CAS  Google Scholar 

  18. Schaller RF et al (2017) Corrosion properties of powder bed fusion additively manufactured 17-4 PH stainless steel. Corrosion 73(7):796–807

    Article  CAS  Google Scholar 

  19. Allain-Bonasso N, Wagner F, Berbenni S, Field DP (2012) A study of the heterogeneity of plastic deformation in IF steel by EBSD. Mater Sci Eng, A 548(2012):56–63

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mehdi Sanjari .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Sanjari, M. et al. (2020). On the Effect of Building Direction on the Microstructure and Grain Morphology of a Selective Laser Melted Maraging Stainless Steel. In: TMS 2020 149th Annual Meeting & Exhibition Supplemental Proceedings. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-36296-6_27

Download citation

Publish with us

Policies and ethics