Skip to main content

Integrating ISA-95 and IEC-61499 for Distributed Control System Monitoring

  • Conference paper
  • First Online:
Information and Communication Technologies of Ecuador (TIC.EC) (TICEC 2019)

Abstract

The automation solutions over time have allowed relating and integrating different applications; this is complicated when involving the organization functional levels, so they need systems better flexibility, interoperability, and greater integrity and scalability in information management. This has been a trigger for the startup of Industry 4.0, which presents any solution with representative challenges, so it is of great interest to propose design methods that facilitate the portability of control systems and the exchange of information between heterogeneous systems. For this context, for the development of this project is selected; the ISA-95 standard, to adopt flexibility with an optimal exchange of information; the IEC-61499 standard, to provide portability and interoperability; and SOA, integration way in Industry 4.0. This paper proposes the development of a modular communication architecture of efficient distributed systems (low cost) under the IEC-61499 standard, whose parameters are monitored framed to the data flow of the equipment model of the ISA-95 standard, using an OPC-UA’s SOA framework with MQTT for its integration. In this paper, the result shows a flexible lightweight communication architecture with enhancing scalability and interoperability.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Al-Fuqaha, A., Guizani, M., Mohammadi, M., Aledhari, M., Ayyash, M.: Internet of things: a survey on enabling technologies, protocols, and applications. IEEE Commun. Surv. Tutorials 17(4), 2347–2376 (2015). https://doi.org/10.1109/COMST.2015.2444095. https://ieeexplore.ieee.org/document/7123563/

    Article  Google Scholar 

  2. Brettel, M., Friederichsen, N., Keller, M., Rosenberg, M.: How Virtualization, Decentralization and Network Building Change the Manufacturing Landscape: An Industry 4.0 Perspective. Technical Report RWTH-2015-01642, WASET (2014). https://publications.rwth-aachen.de/record/465283/export/hx?ln=en

  3. Fysarakis, K., Askoxylakis, I., Soultatos, O., Papaefstathiou, I., Manifavas, C., Katos, V.: Which IoT protocol? comparing standardized approaches over a common M2m application. In: 2016 IEEE Global Communications Conference (GLOBECOM), pp. 1–7. IEEE, Washington, DC, USA, December 2016. https://doi.org/10.1109/GLOCOM.2016.7842383. http://ieeexplore.ieee.org/document/7842383/

  4. Garcia, M.V., Irisarri, E., Perez, F., Estevez, E., Marcos, M.: OPC-UA communications integration using a CPPS architecture. In: 2016 IEEE Ecuador Technical Chapters Meeting (ETCM), pp. 1–6 (2016). https://doi.org/10.1109/ETCM.2016.7750838

  5. Garcia, M.V., Perez, F., Calvo, I., Moran, G.: Developing CPPS within IEC-61499 based on low cost devices. In: IEEE International Workshop on Factory Communication Systems - Proceedings, WFCS, pp. 1–4, July 2015. https://doi.org/10.1109/WFCS.2015.7160574

  6. Hastbacka, D., Barna, L., Karaila, M., Liang, Y., Tuominen, P., Kuikka, S.: Device status information service architecture for condition monitoring using OPC UA. In: Proceedings of the 2014 IEEE Emerging Technology and Factory Automation (ETFA), pp. 1–7. IEEE, Barcelona, Spain, September 2014. https://doi.org/10.1109/ETFA.2014.7005141. http://ieeexplore.ieee.org/document/7005141/

  7. Hoffmann, M., Meisen, T., Jeschke, S.: OPC UA based ERP agents: enabling scalable communication solutions in heterogeneous automation environments. In: Demazeau, Y., Davidsson, P., Bajo, J., Vale, Z. (eds.) Advances in Practical Applications of Cyber-Physical Multi-Agent Systems: The PAAMS Collection, vol. 10349, pp. 120–131. Springer, Cham (2017). https://doi.org/10.1007/978-3-319-59930-4_10

    Chapter  Google Scholar 

  8. IEC: IEC 62769-1 CDV: Field Device Integration (FDI), Technical Specification - Part 1: Overview (2013)

    Google Scholar 

  9. ISA: ISA95, Enterprise-Control System Integration (2017). https://www.isa.org/isa95/

  10. Ismail, A., Kastner, W.: A middleware architecture for vertical integration. In: 2016 1st International Workshop on Cyber-Physical Production Systems (CPPS), pp. 1–4. IEEE, April 2016. https://doi.org/10.1109/CPPS.2016.7483915. http://ieeexplore.ieee.org/document/7483915/

  11. Mahnke, W., Leitner, S.H., Damm, M.: OPC Unified Architecture. Springer, Heidelberg (2009). https://doi.org/10.1007/978-3-540-68899-0

    Book  Google Scholar 

  12. Manandhar, S.: MQTT based communication in IoT (2017)

    Google Scholar 

  13. Mizuya, T., Okuda, M., Nagao, T.: A case study of data acquisition from field devices using OPC UA and MQTT. In: 2017 56th Annual Conference of the Society of Instrument and Control Engineers of Japan (SICE), pp. 611–614. IEEE, Kanazawa, September 2017. https://doi.org/10.23919/SICE.2017.8105594. http://ieeexplore.ieee.org/document/8105594/

  14. Trejo-Hernandez, M., Lopez-Mellado, E.: Specification of manufacturing systems controllers using the standard IEC61499. In: CONIELECOMP 2013, 23rd International Conference on Electronics, Communications and Computing, pp. 179–184. IEEE, Cholula, March 2013. https://doi.org/10.1109/CONIELECOMP.2013.6525782. http://ieeexplore.ieee.org/document/6525782/

  15. Vyatkin, V.: IEC 61499 as enabler of distributed and intelligent automation: state-of-the-art review. IEEE Trans. Ind. Inform. 7(4), 768–781 (2011). https://doi.org/10.1109/TII.2011.2166785. http://ieeexplore.ieee.org/document/6021366/

    Article  Google Scholar 

  16. Wenger, M., Zoitl, A., Blech, J.O., Peake, I., Fernando, L.: Cloud based monitoring of timed events for industrial automation. In: 2015 IEEE 21st International Conference on Parallel and Distributed Systems (ICPADS), pp. 827–830. IEEE, Melbourne, VIC, December 2015. https://doi.org/10.1109/ICPADS.2015.111. http://ieeexplore.ieee.org/document/7384374/

  17. Ye, X., Hong, S.H.: An automationML/OPC UA-based industry 4.0 solution for a manufacturing system. In: 2018 IEEE 23rd International Conference on Emerging Technologies and Factory Automation (ETFA), pp. 543–550. IEEE, Turin, September 2018. https://doi.org/10.1109/ETFA.2018.8502637. https://ieeexplore.ieee.org/document/8502637/

  18. Zoitl, A., Grabmair, G., Auinger, F., Sunder, C.: Executing real-time constrained control applications modelled in IEC 61499 with respect to dynamic reconfiguration. In: 2005 3rd IEEE International Conference on Industrial Informatics INDIN 2005, pp. 62–67. IEEE (2005). https://doi.org/10.1109/INDIN.2005.1560353. http://ieeexplore.ieee.org/document/1560353/

  19. Zoitl, A., Strasser, T., Ebenhofer, G.: Developing modular reusable IEC 61499 control applications with 4diac. In: 2013 11th IEEE International Conference on Industrial Informatics (INDIN), pp. 358–363. IEEE, July 2013. https://doi.org/10.1109/INDIN.2013.6622910. http://ieeexplore.ieee.org/document/6622910/

  20. Zurawski, R. (ed.): Integration Technologies for Industrial Automated Systems, vol. 1, 1st edn. CRC Taylor & Francis, Boca Raton (2007). oCLC: ocm64592270

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Marcelo V. Garcia .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Llamuca, J.D., Garcia, C.A., Naranjo, J.E., Rosero, C., Alvarez-M, E., Garcia, M.V. (2020). Integrating ISA-95 and IEC-61499 for Distributed Control System Monitoring. In: Fosenca C, E., Rodríguez Morales, G., Orellana Cordero, M., Botto-Tobar, M., Crespo Martínez, E., Patiño León, A. (eds) Information and Communication Technologies of Ecuador (TIC.EC). TICEC 2019. Advances in Intelligent Systems and Computing, vol 1099. Springer, Cham. https://doi.org/10.1007/978-3-030-35740-5_5

Download citation

Publish with us

Policies and ethics