Skip to main content

Sustainable Analysis of TIG Parameters for Welding Aluminum Alloy Considering Joint Gap and Welding Current

  • Conference paper
  • First Online:

Part of the book series: Learning and Analytics in Intelligent Systems ((LAIS,volume 5))

Abstract

Many welding processes are existent in the industry today. Stricter environmental regulations, increasing cost of power supply have made energy conservation, one of the top priorities for manufacturing industries. Selection of optimum welding parameters plays a crucial role in attaining sustainability in part manufacturing. Welding is an energy-intensive process, finding its application in different industrial operations. The stimulated growth and progress of society ensures ever-increasing demand for welding. The Tungsten Inert Gas (TIG) welding is an extensively practiced and highly energy-intensive operation. Numerous parameters play a crucial role in the achieved joint quality among which joint gap and welding current are the primary factors affecting the joint strength. The metal processing sector is a dominant energy consumer. A progressive step towards sustainability is highly dependent on the energy profile of welding processes. The current research centers around the identification of the most influential process parameter on energy efficiency and selection of most relevant welding parameters (joint gap and welding current) aiming at reduced energy cost without sacrificing the joint strength. The proposed methodology is implemented using a case study involving TIG welding for butt joint on aluminium 5182 alloy.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Chang Y-J, Schau, EM, Finkbeiner M (2012) Application of life cycle sustainability assessment to the bamboo and aluminum bicycle in surveying social risks of developing countries. In: 2nd World Sustainability Forum, Web Conference

    Google Scholar 

  2. Pelletier N et al (2012) Towards a life-cycle based european sustainability footprint framework. In: Theory, Concepts, Applications. Joint Research Centre Institute for Environment and Sustainability, Luxembourg, European Union

    Google Scholar 

  3. Antonini, JM et al (2007) Effect of short-term stainless steel welding fume inhalation exposure on lung inflammation, injury, and defense responses in rats. Toxicology and applied pharmacology 223(3):234–245

    Article  Google Scholar 

  4. Yu, K-M et al (2011) Decreasing biotoxicity of fume particles produced in welding process. Journal of hazardous materials 185(2-3): 1587–1591

    Article  Google Scholar 

  5. Singh, SK, Mohanty AM (2019) Issues with Indian SMEs: A Sustainability oriented approach for finding potential barriers. Lecture Notes in Mechanical Engineering (in press)

    Google Scholar 

  6. Davis JR (1994) ASM Speciality Handbook: Aluminium and Aluminium Alloys. ASM International, Materials Park: Ohio, pp 376–686

    Google Scholar 

  7. Cary, Howard B., and Scott C. Helzer. “Modern welding technology.” (1979): 166–169

    Google Scholar 

  8. Yeo SH, Neo KG (1998) Inclusion of environmental performance for decision making of welding processes. J Mater Process Technol 82(1-3):78–88

    Article  Google Scholar 

  9. Mehta KP (2019) Sustainability in Welding and Processing. Innovations in Manufacturing for Sustainability. Springer, Cham, pp 125–145

    Google Scholar 

  10. Wei H et al (2015) Energy efficiency evaluation of hot-wire laser welding based on process characteristic and power consumption. J Cleaner Prod 87:255–262

    Article  Google Scholar 

  11. Apostolos F et al (2012) Energy efficiency assessment of laser drilling process. Phys Procedia 39:776–783

    Article  Google Scholar 

  12. Sproesser G et al (2017) Environmental energy efficiency of single wire and tandem gas metal arc welding. Weld World 61(4):733–743

    Article  Google Scholar 

  13. Azeez S, Akinlabi E (2018) Sustainability of manufacturing technology: friction stir welding in focus. Prog Ind Ecol Int J 12(4):419–438

    Article  Google Scholar 

  14. Srirangan AK, Sathiya P (2016) Multi-response optimization of process parameters for TIG welding of Incoloy 800HT by Taguchi grey relational analysis. Eng Sci Technol Int J 19(2):811–817

    Article  Google Scholar 

  15. Greyjevo OGTVZ, METODO AIT (2009) Optimization of weld bead geometry in TIG welding process using grey relation analysis and Taguchi method. Materiali in tehnologije 43(3):143–149

    Google Scholar 

  16. Nagesh DS, Datta GL (2010) Genetic algorithm for optimization of welding variables for height to width ratio and application of ANN for prediction of bead geometry for TIG welding process. Appl Soft Comput 10(3):897–907

    Article  Google Scholar 

  17. Kumar A, Sundarrajan S (2009) Effect of welding parameters on mechanical properties and optimization of pulsed TIG welding of Al-Mg-Si alloy. Int J Adv Manuf Technol 42(1-2):118–125

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sudeep Kumar Singh .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Singh, S.K., Samal, B.K., Pradhan, S.R., Ojha, S.R., Saffin, M.D., Mohanty, A.M. (2020). Sustainable Analysis of TIG Parameters for Welding Aluminum Alloy Considering Joint Gap and Welding Current. In: Nayak, J., Balas, V., Favorskaya, M., Choudhury, B., Rao, S., Naik, B. (eds) Applications of Robotics in Industry Using Advanced Mechanisms. ARIAM 2019. Learning and Analytics in Intelligent Systems, vol 5. Springer, Cham. https://doi.org/10.1007/978-3-030-30271-9_29

Download citation

Publish with us

Policies and ethics