Abstract
Based on the analysis of the mixing methods of bulk materials and mixer designs, the method of continuous mixing of bulk materials and the design of a spiral mixer for the implementation of the method is substantiated. The method involves the formation of a multi-layer flow of components in the desired ratio, with subsequent separation of the flow into portions of a small volume and mixing the components in a portion. After that, the mixing of portions of the finished mixture is carried out. The development of a new mixing method is due to the fact that known methods not providing a uniform distribution of components in the volume of the mixture are time-consuming and energy-intensive. Modeling different ways of mixing dragees has proved the effectiveness of the developed mixing method. Experiment has determined values of qualitative indicators of dragee mixes, in particular, the average contents of sweets of different colors of the mixture and the value of the heterogeneity of the mixture. Mixing of bulk materials in the developed way ensures uniform distribution of them in volume of mixture. Theoretical dependences are obtained for substantiation of rational structural and technological parameters of the equipment implementing the proposed method. It has been established that, in addition to improving the quality of the mixture, the developed method and the spiral mixer provide a reduction in the duration of the mixing process, do not cause damage to the components of the mixture and reduce the energy consumption for mixing process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Voronin, V., Adigamov, K., Petrenko, S., Sizyakin, R.: Criteria and methods for assessing the quality of bulk materials mixing. Electron. Sci. J. Eng. Bull. Don 4 (2012). http://ivdon.ru/ru/magazine/issue/106?page=2
Bagrintsev, I., Barvin, A., Modestov, V.: Investigation of bulk materials mixing process in a gravity-lattice mixer with pneumatic circulation. Bull. East-Ukr. Natl. Univ. (named after V. Dal) 7(154), 2, 46–58 (2010)
Bakin, M., Kapranova, A., Verloka, I.: Modern methods of mathematical description of bulk materials mixing process. Basic Res. 5(5), 923–927 (2014)
Volkov, M., Korolev, L., Tarshis, M.: Mathematical model of bulk materials mixing process in the new device with gravitational-pouring effect. Basic Res. 9(5), 960–964 (2014)
Doucet, J., Hudon, N., Bertrand, F., Chaouki, J.: Modeling of the mixing of monodisperse particles using a stationary DEM-based Markov process. Comput. Chem. Eng. 32(6), 1334–1341 (2008)
Wen, Y., Liu, M., Liu, B., Shao, Y.: Comparative study on the characterization method of particle mixing index using DEM method. Proc. Eng. 102, 1630–1642 (2015)
Smolin, D.O., Demin, O.V., Pershin, V.F.: A mathematical model for bulk materials mixing in paddle mixers. Modern Probl. Sci. Educ. 2 (2013), http://www.science-education.ru/ru/article/view?id=8703
Balagurov, I., Mizonov, V., Berthiaux, H., Gatumel, C.: Simulation of the mixing kinetics of heterogeneous bulk materials. Vestnik ISEU 6 (2014). http://vestnik.ispu.ru/ru/node/322#
Tasirin, S.M., Kamarudin, S.K., Hweage, A.M.A.: Mixing process of binary polymer particles in different type of mixers. Mod. Appl. Sci. 3, 88–92 (2009)
Ryabov, R., Milko, D.: Analysis of theoretical studies of the mixing process. Bull. Sumy Natl. Agrar. Univ. (Series “Mechanization and automation of production processes”) 10/2 (30), 102–106 (2016)
Berthiaux, H., Mizonov, V., Zhukov, V.: Application of the theory of Markov chains to model different processes in particle technology. Powder Technol. 157(1–3), 128–137 (2005)
Bridgwater, J.: Mixing of powders and granular materials by mechanical means—a perspective. Particuology 10, 397–427 (2012)
Verloka, I., Kapranova, A., Lebedev, A.: Modern continuous gravity devices for bulk components mixing. Electron. Sci. J. Eng. Bull. Don 4 (2014). http://ivdon.ru/ru/magazine/archive/n4y2014/2599
Pershin, V., Odnolko, V., Pershina, S.: Recycling of bulk materials in drum-type machines. Mechanical Engineering, Moscow (2009)
Ivanec, V.N., Borodulin, D.M., Popov, A.M., Tikhonov, V.V.: Design of drum type apparatus for processing of bulk materials. Proc. Chem. 10, 391–399 (2014)
Ivanec, V.N., Borodulin, D.M., Shushpannikov, A.B., Sukhorukov, D.V.: Intensification of bulk material mixing in new design of drum, vibratory and centrifugal mixers. Foods Raw Mater. 3(1), 62–69 (2015)
Gao, Y., Vanarase, A., Muzzio, F., Ierapetritou, M.: Characterizing continuous powder mixing using residence time distribution. Chem. Eng. Sci. 66, 417–425 (2011)
Arntz, M.M.H.D., Den Otter, W.K., Briels, W.J., Bussmann, P.J.T., Beeftink, H.H., Boom, R.M.: Granular mixing and segregation in a horizontal rotating drum: a simulation study on the impact of rotational speed and fill level. AIChE J. 54(12), 3133–3146 (2008)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this paper
Cite this paper
Dudarev, I., Kirchuk, R., Hunko, Y., Panasyuk, S. (2020). Modeling of Mixing Bulk Materials. In: Ivanov, V., et al. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22365-6_6
Download citation
DOI: https://doi.org/10.1007/978-3-030-22365-6_6
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-22364-9
Online ISBN: 978-3-030-22365-6
eBook Packages: EngineeringEngineering (R0)