Abstract
The use of the finite element analysis (FEA) is an effective method for studying the surface layer deformation appeared from inherited residual stresses. This paper is devoted to the analysis of the effect of residual stresses to the service properties of parts and the development of a cutting-induced residual stresses simulation using the DEFORM software. The influence of residual stresses on the operational properties of machined parts is investigated. The fatigue strength of the product, which is provided as the result of forming in the cutting process of the surface layer structure, residual stresses and deformations, is used as a criterion for the decision-making about optimal structure and parameters of the functionally-oriented technological process. The causes of the occurrence of machine-induced residual stresses for different workpiece materials have been analyzed. The simulation model of residual machining-induced stresses is described. The functional dependence of the stress-strain state reflects the interference pattern of the frictional, force loads and the variable process of the deep thermal effects. It is proved, that the compression part of this cycle is determined by external load, and tensile—by residual stresses.
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Stupnytskyy, V., Hrytsay, I. (2020). Simulation Study of Cutting-Induced Residual Stress. In: Ivanov, V., et al. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22365-6_34
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DOI: https://doi.org/10.1007/978-3-030-22365-6_34
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