Skip to main content

RETRACTED CHAPTER: Investigation on Spark Erosion Machining Induced Surface Integrity of Super-Alloys

  • Chapter
  • First Online:
Materials Forming, Machining and Post Processing

Part of the book series: Materials Forming, Machining and Tribology ((MFMT))

Abstract

Surface integrity has a significant influence on mechanical and tribological behaviour of a material in high heat resisting applications. Non-traditional machining methods like electrical discharge machining (EDM), laser beam machining (LBM), electrochemical machining (ECM), ultrasonic machining (USM) etc. are commonly used to processes the hard materials. Wire EDM (WEDM) is most efficient spark erosion process to shape the hard materials into desired geometry and to modify their surface characteristics. In present book chapter, the experimental results pertaining to surface modification of difficult to machine materials namely WC-Co and Nimonic-90 are presented. Surface was modified through rough cut, trim cut and combination of rough and trim cuts in wire electrical discharge machining (WEDM). Surface integrity was measured in terms of surface roughness (SR), crack size and recast layer thickness. In all the cases, surface integrity was dissimilar for both the difficult to machine materials. Scanning electron microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) analysis was used to evaluate the surface morphology of WEDMed surfaces.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

eBook
USD 16.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Change history

  • 28 June 2019

    Retraction Note to: Chapter “Investigation on Spark Erosion Machining Induced Surface Integrity of Super-Alloys” in: K. Gupta (ed.), Materials Forming, Machining and Post Processing, Materials Forming, Machining and Tribology, https://doi.org/10.1007/978-3-030-18854-2_6

References

  1. Ezugwu EO, Wang ZM, Machado AR (1998) The machinability of Nickel based alloys—a review. J Mat Process Technol 86:1–16

    Article  Google Scholar 

  2. Kumar V, Jangra KK, Kumar V, Sharma N (2017) WEDM of nickel based aerospace alloy: optimization of process parameters and modelling. Int J Interact Des Manuf 11:917–929

    Article  Google Scholar 

  3. Kumar V, Sharma N, Kumar K, Khanna R (2018) Surface modification of WC-Co alloy using Al and Si powder through WEDM: a thermal erosion process. Part Sci Technol 36(7):878–886

    Article  CAS  Google Scholar 

  4. Soo SL, Antar MT, Aspinwall DK, Sage C, Cuttell M, Perez R, Winn AJ (2013) The effect of wire electrical discharge machining on the fatigue life of Ti-6Al-2Sn-4Zr-6Mo aerospace alloy. Procedia CIRP 6:216–220

    Article  Google Scholar 

  5. Lewis Shoemaker E, Gaylord Smith D (2006) A century of Monelmetal. J Miner Metal Mater Soc 78(9):22–26

    Article  Google Scholar 

  6. Huang JT, Liao YS, Hsue WJ (1999) Determination of finish cutting operation and machining parameters setting in wire electrical discharge machining. J Mater Process Technol 87(1–3):69–81

    Article  Google Scholar 

  7. Klink A, Guo YB, Klocke F (2011) Surface integrity evolution of powder metallurgical tool steel by main cut and finishing trim cuts in wire-EDM. Procedia Eng 19:178–183

    Article  CAS  Google Scholar 

  8. Sarkar S, Sekh M, Mitra S, Bhattacharyya B (2008) Modeling and optimization of wire electrical discharge machining of γ-TiAl in trim cuttingoperation. J Mater Process Technol 205:376–387

    Article  CAS  Google Scholar 

  9. Jangra K, Grover S (2012) Modeling and experimental investigation of process parameters in WEDM of WC- 5.3% Co using response surface methodology. Mech Sci 3:63–72

    Article  Google Scholar 

  10. Li L, Guo YB, Wei XT, Li W (2013) Surface integrity characteristics in Wire-EDM of Inconel 718 at different discharge energy. Procedia CIRP 6:221–226

    CAS  Google Scholar 

  11. Jangra K (2012) Study of unmachined area in intricate machining after rough cut in WEDM. Int J Ind Eng Comput 3:887–892

    Google Scholar 

  12. Hewidy MS, El-Taweel TA, El-Safty MF (2005) Modeling the machining parameters of wire electrical discharge machining of Inconel 601 using RSM. J Mater Process Technol 169(2):328–336

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kamal Kumar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Sharma, N., Kumar, K. (2020). RETRACTED CHAPTER: Investigation on Spark Erosion Machining Induced Surface Integrity of Super-Alloys. In: Gupta, K. (eds) Materials Forming, Machining and Post Processing. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-18854-2_6

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-18854-2_6

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-18853-5

  • Online ISBN: 978-3-030-18854-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics