Abstract
Surface integrity has a significant influence on mechanical and tribological behaviour of a material in high heat resisting applications. Non-traditional machining methods like electrical discharge machining (EDM), laser beam machining (LBM), electrochemical machining (ECM), ultrasonic machining (USM) etc. are commonly used to processes the hard materials. Wire EDM (WEDM) is most efficient spark erosion process to shape the hard materials into desired geometry and to modify their surface characteristics. In present book chapter, the experimental results pertaining to surface modification of difficult to machine materials namely WC-Co and Nimonic-90 are presented. Surface was modified through rough cut, trim cut and combination of rough and trim cuts in wire electrical discharge machining (WEDM). Surface integrity was measured in terms of surface roughness (SR), crack size and recast layer thickness. In all the cases, surface integrity was dissimilar for both the difficult to machine materials. Scanning electron microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) analysis was used to evaluate the surface morphology of WEDMed surfaces.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Change history
28 June 2019
Retraction Note to: Chapter “Investigation on Spark Erosion Machining Induced Surface Integrity of Super-Alloys” in: K. Gupta (ed.), Materials Forming, Machining and Post Processing, Materials Forming, Machining and Tribology, https://doi.org/10.1007/978-3-030-18854-2_6
References
Ezugwu EO, Wang ZM, Machado AR (1998) The machinability of Nickel based alloys—a review. J Mat Process Technol 86:1–16
Kumar V, Jangra KK, Kumar V, Sharma N (2017) WEDM of nickel based aerospace alloy: optimization of process parameters and modelling. Int J Interact Des Manuf 11:917–929
Kumar V, Sharma N, Kumar K, Khanna R (2018) Surface modification of WC-Co alloy using Al and Si powder through WEDM: a thermal erosion process. Part Sci Technol 36(7):878–886
Soo SL, Antar MT, Aspinwall DK, Sage C, Cuttell M, Perez R, Winn AJ (2013) The effect of wire electrical discharge machining on the fatigue life of Ti-6Al-2Sn-4Zr-6Mo aerospace alloy. Procedia CIRP 6:216–220
Lewis Shoemaker E, Gaylord Smith D (2006) A century of Monelmetal. J Miner Metal Mater Soc 78(9):22–26
Huang JT, Liao YS, Hsue WJ (1999) Determination of finish cutting operation and machining parameters setting in wire electrical discharge machining. J Mater Process Technol 87(1–3):69–81
Klink A, Guo YB, Klocke F (2011) Surface integrity evolution of powder metallurgical tool steel by main cut and finishing trim cuts in wire-EDM. Procedia Eng 19:178–183
Sarkar S, Sekh M, Mitra S, Bhattacharyya B (2008) Modeling and optimization of wire electrical discharge machining of γ-TiAl in trim cuttingoperation. J Mater Process Technol 205:376–387
Jangra K, Grover S (2012) Modeling and experimental investigation of process parameters in WEDM of WC- 5.3% Co using response surface methodology. Mech Sci 3:63–72
Li L, Guo YB, Wei XT, Li W (2013) Surface integrity characteristics in Wire-EDM of Inconel 718 at different discharge energy. Procedia CIRP 6:221–226
Jangra K (2012) Study of unmachined area in intricate machining after rough cut in WEDM. Int J Ind Eng Comput 3:887–892
Hewidy MS, El-Taweel TA, El-Safty MF (2005) Modeling the machining parameters of wire electrical discharge machining of Inconel 601 using RSM. J Mater Process Technol 169(2):328–336
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Sharma, N., Kumar, K. (2020). RETRACTED CHAPTER: Investigation on Spark Erosion Machining Induced Surface Integrity of Super-Alloys. In: Gupta, K. (eds) Materials Forming, Machining and Post Processing. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-18854-2_6
Download citation
DOI: https://doi.org/10.1007/978-3-030-18854-2_6
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-18853-5
Online ISBN: 978-3-030-18854-2
eBook Packages: EngineeringEngineering (R0)