Abstract
The aim of each engineer is to achieve the elimination of impact of welding technology on defects in the welding joint, resulting in weld joints of the required quality. The achieving of this goal allows for a modern welding technique that attempts to meet ever-increasing demands. This article is focused on the comparison of the welding quality created by metal active gas and shielded metal arc welding. In the introduction part, the article describes the researches on the subject presented in the world over the last period. The second part of the article is devoted to the description of materials and methods used in two experiments. In each of the experiments, five samples were subjected to non-destructive testing by a capillary method and an ultrasound method, followed by metallographic samples, which confirmed the results and detailed the welding joint to obtain a comprehensive picture of the defect. The final part of the experiment presents the Vickers Hardness Testing of created welds. The last part of the article describes the overall evaluation of achieved results.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Hatala, M., Orlovský, I., Radchenko, S.: Influence of welding parameters to quality of welds from structural steel. Key Eng. Mater. 581, 287–291 (2014). https://doi.org/10.4028/www.scientific.net/KEM.581.287
Guzanová, A., et al.: Determination of corrosion rate of welded joints realized by MAG technology. 61(1), 19–24 (2017). https://doi.org/10.1515/kom-2017-0002. (in Slovak)
Goecke, S., et al.: Tandem mig/mag welding. Weld. Rev. Published Esab. 56(2–3), 24–28 (2001)
Zielinska, S., et al.: Gas influence on the arc shape in MIG-MAG welding. Eur. Phys. J.-Appl. Phys. 43(1), 111–122 (2008). https://doi.org/10.1051/epjap:2008106
Weman, K.: Welding Processes Handbook. Elsevier, Amsterdam (2011)
Lippold, J.C.: Welding Metallurgy and Weldability. Wiley, Hoboken (2014)
Krolczyk, G.M., et al.: Influence of argon pollution on the weld Surface Morphology. Measurement 70, 203–213 (2015). https://doi.org/10.1016/j.measurement.2015.04.001
Kaya, Y.: An investigation of joinability of S235JR and S355JR construction steel by MAG welding method with cored wire electrode. J. Polytechnic - Politeknik dergisi 21(3), 597–602 (2018). https://doi.org/10.2339/politeknik.375183
Mitelea, I., Uţu, I.D., Urlan, S.D., Karancsi, O.: Microstructure characterization and corrosion testing of MAG pulsed duplex stainless steel welds. Mater. Test. 59(7–8), 642–646 (2017). https://doi.org/10.3139/120.111054
Krawczyk, R.: An analysis of the quality of the thick-walled S355J2 + N steel joint welded by the mag method. Arch. Metall. Mater. 62(2), 833–839 (2017). https://doi.org/10.1515/amm-2017-0123
Suban, M., Tušek, J.: Dependence of melting rate in MIG/MAG welding on the type of shielding gas used. J. Mater. Process. Technol. 119(1–3), 185–192 (2001). https://doi.org/10.1016/S0924-0136(01)00940-2
Dandekar, T.R., et al.: Shielded metal arc welding of UNS S32750 steel: microstructure, mechanical properties and corrosion behaviour. Mater. Res. Express 5(10), 106506 (2018). https://doi.org/10.1088/2053-1591/aad99a
Ericsson, M., Sandström, R.: Influence of welding speed on the fatigue of friction stir welds, and comparison with MIG and TIG. Int. J. Fatigue 25(12), 1379–1387 (2003). https://doi.org/10.1016/S0142-1123(03)00059-8
Shrivastava, A., Krones, M., Pfefferkorn, F.E.: Comparison of energy consumption and environmental impact of friction stir welding and gas metal arc welding for aluminum. CIRP J. Manuf. Sci. Technol. 9, 159–168 (2015). https://doi.org/10.1016/j.cirpj.2014.10.001
Gupta, A., et al.: Effect of heat input on microstructure and corrosion behavior of duplex stainless steel shielded metal arc welds. Trans. Indian Inst. Met. 1–12 (2018). https://doi.org/10.1007/s12666-018-1294-z
Chen, B., et al.: Analysis on the microstructure and mechanical properties of welding joint of low alloy structural steel plate by narrow gap MAG. In: International Conference on Mechatronics, Electronic, Industrial and Control Engineering (MEIC 2015), pp. 84–87 (2015)
Ergonomic 275.230 DG – manual guide
Invertor GÜDE 140 GC – manual guide
Einhell BT-GW 170 BLUE – manual guide
Mrkvica, I., et al.: Jig design for welding of wind power plant component. Safety in Manufacturing Processes. - Gorzów Wlkp, Institute of Scientific Research and Expertises, pp. 6–9 (2017)
Hlavatý, I., et al.: Electric resistance welding of austenitic and galvanized steel sheets. Tehnički vjesnik 25(5), 1274–1277 (2018). https://doi.org/10.17559/TV-20161128095714
Jurko, J.: Optimization of technological process and their safety factors. Safety in Manufacturing Processes. - Gorzów Wlkp, Institute of Scientific Research and Expertises, pp. 58–67 (2017)
Hegesztes Centrum: EINHELL BT-GW 170 CO2 gas welding machine USED. https://hegesztescentrum.hu/einhell-bt-gw-170-co2-vedogazos-hegesztogep-hasznalt.html
Acknowledgements
This work has been supported by research grant KEGA 039TUKE-4/2017.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Duplakova, D., Hatala, M., Knezo, D., Botko, F., Radic, P., Sutak, D. (2019). Comparison of the Weld Quality Created by Metal Active Gas and Shielded Metal Arc Welding. In: Gapiński, B., Szostak, M., Ivanov, V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-16943-5_22
Download citation
DOI: https://doi.org/10.1007/978-3-030-16943-5_22
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-16942-8
Online ISBN: 978-3-030-16943-5
eBook Packages: EngineeringEngineering (R0)