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Hybrid Numerical-Analytical Approach for Force Prediction in End Milling of 42CrMo4 Steel

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Advances in Manufacturing II (MANUFACTURING 2019)

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Abstract

This paper presents computational method for prediction of cutting force components during end milling process. Introduced method is a hybrid model combining finite element analysis (FEA) with classical analytical approach. Explicit 2D FE analysis is used to determine specific cutting force coefficients for specified tool geometry and workpiece material. Mechanistic analytical model utilizing data from FEA models transforms cutting force components Fc and FcN from tool-in-hand coordinate system into force components Ff and FfN of machine coordinate system yet additionally providing time history of forces by presenting them as a function of cutter rotation. Predicted forces from hybrid model are compared with empirical measurements of end milling process.

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Authors and Affiliations

  1. Division of Machining, Poznan University of Technology, Piotrowo 3, 60-965, Poznań, Poland

    Marek Madajewski, Szymon Wojciechowski, Natalia Znojkiewicz & Paweł Twardowski

Authors
  1. Marek Madajewski
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  2. Szymon Wojciechowski
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  3. Natalia Znojkiewicz
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  4. Paweł Twardowski
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Corresponding author

Correspondence to Marek Madajewski .

Editor information

Editors and Affiliations

  1. Institute of Mechanical Technology, Division of Metrology and Measurement Systems, Poznan University of Technology, Poznan, Poland

    Bartosz Gapiński

  2. Institute of Material’s Technology, Division of Polymer Processing, Poznan University of Technology, Poznan, Poland

    Marek Szostak

  3. Department of Manufacturing Engineering, Machines and Tools, Sumy State University, Sumy, Ukraine

    Vitalii Ivanov

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Madajewski, M., Wojciechowski, S., Znojkiewicz, N., Twardowski, P. (2019). Hybrid Numerical-Analytical Approach for Force Prediction in End Milling of 42CrMo4 Steel. In: Gapiński, B., Szostak, M., Ivanov, V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-16943-5_20

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  • DOI: https://doi.org/10.1007/978-3-030-16943-5_20

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-16942-8

  • Online ISBN: 978-3-030-16943-5

  • eBook Packages: EngineeringEngineering (R0)

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